RF EXPOSURE

FCC ID: MSQWL500GD

RF Exposure Info

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FCCID_483268

Measurement of Maximum Permissible Exposure-----------------------------------------        1/3



              Measurement of Maximum Permissible Exposure


    1. Foreword
        In adopt with the Human Exposure IEEE C95.1, and according to the FCC 1.1310. The
     Maximum Permissible Exposure (MPE) is obligated to measure in order to prove the safety
     of radiation harmfulness to the human body.

        The Gain of the antenna used is measured in an Anechoic chamber. The maximum total
     power to the antenna is to be recorded. By adopting the Friis Transmission Formula and
     the power gain of the antenna, we can find the distance right away from the product, where
     the limit of the MPE is.



    2. Description of EUT
        FCC ID               :     MSQWL500GD
        Product name         :     Wireless Router
        Model                :     WL-500G Deluxe
        Classification       :     Mobile Device
                                   (i) Under normal use condition, the antenna is at least 20cm
                                   away from the user;
                                   (ii) Warning statement for keeping 20cm separation distance
                                   and the prohibition of operating next to the person has been
                                   printed in the user’s manual
        Frequency Range      :     2.412 GHz ~ 2.462GHz
        Supported Channel :        11 Channels
        Modulation Skill     :     DBPSK, DQPSK, CCK, OFDM
        Power Type           :    Powered by the Switching adapter,
                                  Mfg.: DVE
                                  Model: DSA-0101F-05 A
                                  I/P: 100-240VAC, 50/60Hz, 0.3A, 30VA
                                  O/P: +5VDC, 2.0A




Applicant: ASUSTeK Computer Inc. FCC ID: MSQWL500GD
Training Research Co., Ltd., TEL: 886-2-26935155, Fax: 886-2-26934440


Measurement of Maximum Permissible Exposure-----------------------------------------                            2/3



3. Limits for Maximum Permissible Exposure (MPE)
     Frequency            Electric Field        Magnetic Filed       Power Density (S) Averaging Time
       Range             Strength (V/m)          Strength (H)            (mW/cm2)             |E|2, |H|2 or S
       (MHz)                                         (A/m)                                      (minutes)
(A) Limits for Occupational/Controlled Exposure
       0.3-3.0                  614                   1.63                   100                     6
                                                                                    2
       3.0-30                  1842/f                 4.89/f                900/f                    6
       30-300                  61.4                   0.163                   1.0                    6
      300-1500                   --                     --                  f/300                    6
   1500-100,000                  --                     --                     5                     6
(B) Limits for General Population/Uncontrolled Exposure
      0.3-1.34                  614                   1.63                   100                    30
       1.34-30                 824/f                  2.19/f                180/f2                  30
       30-300                  27.5                   0.073                   0.2                   30
      300-1500                   --                     --                  f/1500                  30
   1500-100,000                  --                     --                    1.0                   30
[The EUT is tested in transmit and receive modes and in the first, middle and the last channel separately. The
following shows only our observation have the greatest emissions.]


According to OET BULLETIN 56 Fourth Edition/August 1999, Equation for Predicting RF Fields:


                                               PG     113.5011 × 1.5136
  Friis Transmission Formula: S =                   =                   = 0.0342mW / cm 2
                                              4πR 2
                                                          4π (20) 2


                                        PG   113.501 × 1.5136
  Estimated safe separation:   R=          =                  = 3.697cm
                                        4π         4π
 Remarks: "The safe estimated separation that the user must maintain from the antenna is at least 3.697 cm."


Where: S = power density (in appropriate units, e.g. mW/cm2)
      P = power input to the antenna (in appropriate units, e.g., mW)
      G = power gain of the antenna in the direction of interest relative to an isotropic radiator
      R = distance to the center of radiation of the antenna (appropriate units, e.g., cm)


The Numeric gain G of antenna with a gain specified in dB is determined by:
        G = Log -1 ( dB antenna gain / 10 )
        G = Log -1 (1.8 / 10) = 1.5136



Applicant: ASUSTeK Computer Inc. FCC ID: MSQWL500GD
Training Research Co., Ltd., TEL: 886-2-26935155, Fax: 886-2-26934440


Measurement of Maximum Permissible Exposure-----------------------------------------   3/3




                                       Appendix


                              Antenna Specification




Applicant: ASUSTeK Computer Inc. FCC ID: MSQWL500GD
Training Research Co., Ltd., TEL: 886-2-26935155, Fax: 886-2-26934440


                      WHA YU INDUSTRIAL CO., LTD. (HEAD OFFICE)
                      TAl HWA ELECTRONIC CO., LTD.(CHINA)
                      SHANGHAI HUA YU ELECTRONIC CO., LTD.(CHINA)
                      AEON TECH CO., LTD. (CHINA)

                 SPECIFICATION FOR APPROVAL
CUSTOMER: HiRFIRRUOHREE]
PART NAME: RF Antenna Assembly

PART NO.:                                                REVISION:

W. Y. P/NO.:          C660—510003—4                           REV.:     X1

                               MANUFACTURER                       CUSTOMER
                                     SIGNATURE                    SIGNATURE
    APPROVED                   Ts      0   a
          BY :                 é// n 4 %}‘ in



                                 T
WHA YU GROUP
WwWHA YU INDUSTRIAL CO., LTD.(HEAD OFFICE)
# # t E B d 6 BR 4A o
Address: #70 Shui Li Road, Hsin Chu Ciry, Taiwan, R.O.C.
   Tel:+886—3—5714225(REP.)
   Fax:+ 886—3—5713853 «+ 886—3—5723600
TAlI HWA ELECTRONC CO., LTD. (CHINA)
A    BR     o    $#   O#   A    K
Address: Pak Ho District, Hiu Street Town, Dong Guan City, Guangdong, China
   Tel: + 86—769—5599375 + + 86—769—5912375
   Fax: + 86—769—5599376
HUA HONG INTERNATIONAL LTD.
# i W K f R A d
Rm.1103A,President Commercial Centre,608 Nathan Road,Mong Kok,Kowloon,HKong Kong
  Tel: + 86—852—27712210
  Fax: + 86—852—23843747
SHANGHAI HUA YU ELECTRONIC CO., LTD. (CHINA)
C $ # t € +T A KR A d
Address:3586,Wai Qing Song Road, Qing Pu County, Shanghai China
   Tel: + 86—21—59741348 «+ 86—21—59744101~4
   Fax: + 86—21—59741347
SU ZHOU AEON TECH CO., LTD. (CHINA)
K N & k €586 4 iR 4A d
Address:Limin North Road, LiLi Town,LilLi Industrial Park,LinHu Economic Zone
        Wujiang City,Jiangsu Province,China
   Tel: + 86—512—63627980
   Fax: + 86—512—63627981


                     INDEX
                        Content

 ................
                       MBE
 ................




                       Hlt#RfE
................
                       Cable KHté

................
                    KRBMREEHMWEEREE   ................ 11~17


                    ARRIEIERMETE
................
                    EKRIHMHERASEY     ................ 19~23


                     XxRREFT0E


                 RF Antenna Cable Assembly



Specification

1. Electrical Properties :

    1.1 Frequency Rang............ 2.4GHz ~ 2.5GHz
    1.2 Impedance .................. 500 Nominal
    1.3 VSWR .............222222.         1.92 Max.
    1.4   Return Loss...............      —10dB Maximum
    1.5   Electrical Wave............     1/2 A Diople
    1.6   GaIf............2.2..........   1.8 dBi
    1.7   Admitted Power....... .....     1W



2. Physical Properties :

    2.1 Cableg........................ RG—178 Cable
    2.2 Antenna Cover............ TPE
    2.3 Antenna Base............... PC
    2.4 Operating Temp. ......... —20°C ~+65°C
    2.5 Storage Temp. ............ —30°C ~+75°C
    2.6 COIOP ...........22..l.. ... ... Black
    2.7 Connector..............22.. SMA Plug Reverse


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                                                                                                     7        Cable       |RG—178 , Tranalucent Brown ; 50 2     1
                                                                                                     6 Connector            SMA Straight Plug/Reverse           1
                                                                                                     5 |Ground Tube             Brass , Ni plated               1
                                                                                                     4    Rivet              Brass , Black Surfaced             2
                                                                                                     3 |Antenna Base|______PC; Color:Black                       1
                                                                                                     2 |Antenna Base|            PC ; Color:Black               1
                                                                                                     1 _|Antenna Cover|          TPE ; Color:Black               1
                                                                                                    NO|                     DESCRIPTION                        QTY|      REMARK
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                                                       XXX| #.1                  REV UNIT |MLE :                              Aup tprogrieryorWhAAypAssUcHMAYNoT
                                                       K# <]ana                   X1 mm |SHEET :              mA              WITHOUT THEWRITTEN CONSENT OF WHA YU,


                                mulus   PRoIApes
Tri 522 Log Mag 10.00d8/ Ref 0.000d8B [F2]
  51. 0C
         »1  2400000000 GHz —16.090 dB
          2   2.452538631 GHz —351359 dB
          3   2.500000000 GHz ~20.158 dB

                                                                                      Data —> Mem




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                             Cable Specification

    Cable :      Mil—C—17 Coaxial Cable RG—178

1. Construction :
              1 Conductor................... 30AWG 7/38 SCCS
               2 DielectrMC...............2..... PTFE OD : 0.033"+0.002"
               3 Shielded..........2..2.2.222...}. 38AWG SPC OD : 0.051" Nominal
               4 JACK@t........2...2............., FEP OD ; 0.071"%+0.004"


2. Physical Properities :
               1 Weight per 1000ft.......... 6.3 lbs Maximum
               2 Bend Radius................. 0.35" Mininum
               3 Operating Temporature Range —55°C~ 200°C

3. Electrical Properities:
              1 Impedance................... 50+2 ohms
              2 Capacitance................. 32 pF/ft Maximum
              3 Cut off Frequency.......... 116 GHz
               4 Attenuation.................. 45.0 dB/100ft @ 1GHz
                                               64.4 dB/100ft @ 2GHz
                                            79.7 dB/100ft @ 3GHz
                                            92.7 dB/100ft @ 4GHz
                                            104.3 dB/100ft @ 5GHz
                                            115.0 dB/100ft @ 6GHz


                                                  Mil—C— 17 Coaxial Cable
                                                            QPL Approved
                             Single braid                                                  Double braid




                                   Triax




  Harbour supplies a complete line of high tenmperature, high performance QPL approved MM—C—17 coaxcables for the militar
 commercial and industrial applications. The specific MILZ constructions referenced are manufactured in accordanee iwwith the mN
 recent revision of the MIL—C—17 specification. The MIL—C—17 specification defines complete physical and electrical characteristics
 for each M1T7 part mumber, including dimensional parameters, diclectric materials, shield construction, maxinunt affenuation,
 and VSWR levels.

*¥ VSWAR Sweep Testing
  When sclecting a 50 ohm coavxial cable, constructions with VSWR requirements are recommended. Manutacturing and siweep
 testing cables iwith concern for VSWR ensures a quality cable free of spikes over the referenced frequency reuge. (Note the fest
 frequencies specified in the electrical characteristics section.)

  Precision PTFE Dietectrics
  All of the high temperature, high performance coaxcables listed have PTFE diclectrics woith high dictectric strength and low
  capacitance in proportion to the diclectric constant. All PTFEdietectrics are mamutactured with folerances ho/mf than the
  MIL—C—17 specification to ensure uniformity ofelectrical characteristics, especially impedance, atteruation and \V’S\\"I\.
                                                                                                                          )




  Tape wraepped PTFE Constructions
  Hmiwn also manufactures PTFEtape wrapped cables to a previous reviston of the MIL—C—17 specification. These constructions
    n withstand operating temperatures up to 250° C. versus 200°     C. for FEP jacketed cables. Also, PTFE tape wrapped cables are
 gmumlh/ more flexible Hm;z their FEP jacketed counterparts.

  UL Approvals
  All of Harbour‘s M17 part numbers mannufactured to the MIL—C—17 specification may be ordered with UL and FI4 approvals.


                                                           Mil—C—17 Coaxial Cables
              Physical Characteristics:
                          Center               PTFE                          Overall         Mmtmu s
M1Z Number              Conductor             {Dielectric|Shield} Jackef Diameter Recommend
                                              Diameter                                       Bend Radinus                        20
M17/60—RG142            .D37" SCCS              116".      SPC(Z)    FEP _        [j95"             1.0"            —55 :300      .          43.0
M17/93—RG178 —Ol20(/00470S5CCS                  .033"      SPC       FEP          717               0.4"            —55 +200                  6.3
M17/93—00001 .0120 17004 0SCCS                  033"       SPC       PFA          .07 1"            0.4"            «53 +230                  6.3                MHPZO/9IRC.] s
                                                                                                                                                             w7 extended temp. ta
M17/94—RG179        o2( (w( 1UISCCS             .063"      SPC       FEP          T007              0.4"            ~55 +200                  10.8
M17/95—RG180        —.0120(7/004
                               )H( CS           102"       SPC       FEP          A41"              0.7"            —55 +200                  19.8
M17/110—RG302           0253"SCCS               146"       sPC       FEP          202"              1.0"             55 +300                 40.0
M17/111—RG303           B7 "SCCS                A16"       SPC       FEP          170°              0.9"            @55 +200                 31.0
M17 /112—RG304          059" SCCS               485700    SPCO)      FEP          2807              1.4"            &A :200                  94.0
M17 /113—RG316 0201 1(7/.006795CCS              0607       SPC       FEP          0987              0.5"            —55 +200                  12.2
M17/127—RG393 094"(7 / .0M2 708C                285"0     SPC(O)     FEP          3907              2.0"            55 :200                  165.0
M17/128—RG400 Ams‘i”(IQ,«"',UUS")S(,’           116"      SPC(2})    FEP          4957              1.0"            55 4200                  50.0
M1i7/131—RG403 0120(7/0047)5CCS                 0337      SPC(2) FEP(2)           1l186"            0.6"            &5 i200                   15.0            Triaxial MIZ /93—RG,
M17/152—00001 ,mn (/m(n5CCS                     .060"     SPC(2})    FEP          4147              0.6"            553 +200                  18.5              Double shielded
                                                                                                                                                                MIZ/ATITRG3(6
M17/158—00001      37 SCCS                      A16"      SPC(2)})   FEP          195"              1.0"            —55   +200               56.0           Unswept MH; 60—RC
M17/169—00001 oi?0O17/004‘95CCS                 .033"       SPC      FEP          071"              0.4"            —55   +200                6.3           Unswept MIZ, 90—R(
M17 /170—00001    9B7"(SCCSs                    M6"         SPC      FEP           170"             0.9"            —55   +200               39.0           Unswept MIZ/ T11 —RC
M17/172—00001 020 1"(7"0 67 ,SCCS               .060"       SPC      FEP          0987              0.5"            —55   + 200              11.5           Unswept MIZ/ N3
M17/174—00001 094(7/.0312‘)s< CS                L285"0    SPC(2)     FEP          32907             2.0"            —55   +200              175.0           Unswept MIZ/127—Rt
M17 /175—00001       0384"(19;.00898SC          416"      SPC(2)     FEP          3907              1.0°            —55 +200                 50.0           Unswept MIZ/ 128 —RC
M17 /176—00002 .0235(19,.0050SPA(2)             .042"      SPA       PFA          J29"              0.6"            155 +230                  18.0            Controlled impeda
                                                                                                                                                                      UEX
PTFE Tape Wrap Jacketed RG Cables
 RG    187 A/0      __0120"(7/.004085CCS        .063       SPC       PTFE         400"              0.5"                                     10.0             Hexible,    250        °C .
 RG    188 A/U      .0201"(7/.0067)85CCS        060        SPC       PTFE         1007              0.5"                                     11.0             Bexible,    2500       C rab
 RG    195 A/U      .0120"(77.0048CCS           102        SPC       PTFE         d41"              0.7"                                     18.0             Flexible,   2500       C. rab
 RG    196 A/U       012077 7.004]5CCS          034        SPC       PTPE         0677              0.4"                                      6.0             Flexible,   250        C rat

            Electricat Characteristics:
                    impedence Capacitance} Max. Operating                                      Maximum aftte
M17Z Number           {ohms)         (pFift)       Voltage (RMS)        100 MHz            400 MHz_
M1iZ/60—RGI42        50 +/ — 2        29.4               1900                5.5             11.7
MIiZ/93—RGI178       50 +]/—2         29.4               1000                16.0            33.0
M17/93—00001         50 +/— 2         39 4               1000                16.0            33.0                                       —
MI7/94—RG179         75 +][—3          19.4              1200                 —              21.0           —              —                           —
MI17 /95—RG180       95 +/—5           16.4              1500                 —              17.0           —              —            —              —
MI7/A110—RG302       75 +]— 3          19.4              2300                 —              8.0            —             26.0          —              =
MIY/HMIRG3O3         —50+/—2          29 .4              1900                3.9             8.0           15.0           28.0                         —
MIZ/H2—RGAM          50 +/—3          29.4               3000                2.7             6.4           T11            22.0        300              —                    8.0
MIZ/I13—RG316        50 +/—2          294                1200                1LO             21.0          38.0           58.0          ~              —                    3.0
MIZ/ 127—!{(}3‘13    50 +/— 2         29 4               2500                2.4             5.0           8.8            18.0        24.6           37.0                   11.0
MiZ/128
      N(A            50 +/— 2         29.4               1900                4.5             10.5          17.0           38.0        50.0           78.0                   12.4
MIZ/131—RG403        50 +/— 2         29 4               1000                 —              37.0           —              —            —              —                    10.0
MiZ /152—0( (H       50 +/—=2         29 .4              1200                115             24.0          40.0           75.0        110.0          170.0                  12.4
M17/158—00001        50 +/— 2         29,4               1900                 —               9.5                                       —              —
MIFZ/169—0(H(H       50 +/—2          29.4               1000                 —              29.0           —              —            —              ~
M 17   /170—00001    50 +/— 2         29 4               1900                 —              8.6                           —            —              —
M1TZ/172—0¢MH        50 +/—2          29.4               1200                 —              21.0                          —                           «—
M1Z/174—00008        50 +/— 2         29 4               2500                 —              5.0                           ~            —              —
M1Z/175—00001  50 +/—2        29.4                       1900                 —              10.5               —          *                           —
M1iZT176—00001 77 +]/—7       NU                         1000                 —                —                —          ~                           —                                 _
PTH Iape Wrap Jacketed RG Cab
RG 87 A/U            75 +/—3          )i4                1200                 —              21.0               —                                      —                   8
RG !m AJL            50 +/ — 2        29 4               1200                11.0            21.0          38.0           58.0          —              —                   L0
RoG 19 A LC          95 +/ 5          15.3               1500                _               17.0           —                           .              —                         |
RG 196 A /1          50 +/ — 2        29 4               1000                                29.0           —                                          —              0_
                         "ure Hhose us refrrenced ort fndicntual stant sheets of the MIH ‘«l" specification . Ne oalues are stoen for orswept c
                     reconmionds these cabtes should not be used above 400 MHz. (AH figures reforenced above are nomitual unless offterietse specified 3


                                                     11—15 Santai Rd., Hsinchuang, Taipei Hsien, 242, Tarwan, ROC
    Nizing Electric Co., Ltd.                        Tel: 02—29016164 Fax: 29050644 E—mail: shenbinnizing@yahoo.com tw

       A3I32PSO01                                  FEP INSULATED                     i PAGE                 ,] [ 2
           PRODUCT            HIGH—FREQUENCY COAXIAL                                     ISSUED         21. Oct. 2003
       STANDARD                                          CABLE                           REVISED                       o


     I — Scope

     This specification presents a FEP insulated high—frequency coaxial cable AWG 32, 1.13 mm
     .D. for internal wiring of electronic equipment, such as Computer / Notebook with wireless
     communication systems.


     Construction
                                                     2




      |_                    Item                                   Unit                    Details                 U
       1. Inner Conductor          Material                         ——       Silver coated copper
                                   Composition                   No./mm      AWG 32 or 7 x 0.08
                                   Dia. {approx.)                  mm        0.24
       2. Dielectric               Material                         ___—     Extruded FEP                      c
                                   Thickness                       mm        0.22
                                   Nom. O0.D.                      mm        0.68 + 0.02
                                   Color                            ——       Natural
       3. Outer Conductor          Material                         ——       Silver coated copper
                                   Composition                      ___——    Braided (16 / 4 / 0.05)
                                   Dia. (approx)                   mm        0.90 + 0.03
       4. Jacket                   Material                         —        Extruded FEP
                                   Thickness                        mm       0.10


                                                                             Standard colors are Light Grey,
             o                     Color                                     Black, Dark Grey
                                                                        MADE BY              Oofes {c
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                                               11—15 Santai Rd., Hsinchuang, Taipei Hsien, 242, Taiwan, R.O
                                                                                                            C.
    Nizing Electric Co., Ltd.                  Tel: 02—79016%64 Fax:79050644 E—mail: shenbmmzmgfwyahoo com.iw

          A3132PS001                        FEP INSU LAIED                  ]__PAGE__M_"_’jj{ _
              PRODUCT               HIGH—FREQUENCY COAXIAL |_ issUED                            21 Ocr2005
          STANDARD                               CABLE                         [ REVISED                         |


     III — Characteristics



          |          Item              Unit              Specified Value ________|______ Note _____
          Temperature Rating           °C                      200                              _
            Voltage Lasting             V                      250                                  s
                                                Dielectric core: No breakdown at
                                                                                           Spark test
                                                     AC 1.5 kV for 0.15 sec.
                                                    Jacket: No breakdown at
              Dielectric strength      ——            AC 1.5 KV for 0.15 see..             bparkMtii
                                                                                                 _

                                                        No breakdown at              Outer conductor to
      _                                                AC 500V for 1 min.             innerconductor
               Inner fzonductor       Q / km                   525                          at 20°C
                  resistance
      _ Insulation resistance        M / km                 Min. 1500                     _ at20°C

                Characteristic          €                     50 + 2                      TDR method
                  Impedance                                                                               _
                 Capacitance          pF / m                   98       _            __    at | kHz
                                                               2.0                         1.0 GHz
                                                               2.9                         2.0 GHz
                       .               .                       3.6                         3.0 GHz
              Attenuation. (nom.)     dB / m   |_              47                          4.0 GHz

                                                               4.7                         5.0 GHz
                                                      c        5.2                         6.0 GHz __ _
               Approx. Weight         g/m             e as




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 Units      EMA400   EMA460   EL550
                                      I
                                      EL630       EL740    PL380
Einheiten
 Unites
             1.12     1.16     1.20    1.23        1.27     1.18
   °C        195      185      202     212         221      197
_ym/m.k      220      160      180     140         110      150
   °C          \       \       110     115         120        \

   °C        130      150      180     200         200      145
   °C         \       50       85      115         150       \

    %        0.30     0.30    0.20    0.20        0.15     0.40
    %        0.75     0.70    0.55    0.60        0.90      7.0
    *        HB       HB      HB      HB          HB       HB

  Mpa_        55      110      220     375         900        60

  Mpa        4.0      7.1      13.2   20.2        26.9      3.5
  Mpa        5.4      9.0      15.7    23         22.6      5.2
  Mpa        8.4      11.4     16.6   22.0        26.3      8.5
  Mpa         17       21       32     40          45        16
   %         700      800      600    600         360       450

  kj/nd      NB       NB       NB      NB          NB       NB
  kiji/nd    NB       NB       NB      NB          200      NB
  ki/nd      NB       NB       NB      NB            9      NB
  ki/nd      NB       NB       20       4           4       NB
             38       45       55      63           74      38

 MV/m          \       \         \       \           \       \
 0 .cm       5*1q"     10       10"     10°         10°     10°
  q          >10°     >10°     >10"    >10"        >10"°   >10°

     \       4.1       \        \      3.8          \       4.7
     \       4.0      4.4      4.0     3.4         3.3      4.4

   x10"       10       \        \      3.8          \       310
   x10"      170      350      400     350         300      350

     \       800      800      600     600         600      800
     \       600      600      600     800         800      600


 DSM Engineering Plastics                                                                  DSM          ";:'
Arnite!

2.2 Product coding
The structure of the Arnite! productcodes is illustrated wirth the following example:
                                                                U M 5§ 1 . V
 Thermoplastic elastomer type:
E = polyether ester;, polyether = PTHF
P = polyether ester; polyether = PEO/PPO
U = polyester ester; (with extra urethane linkages)
Indication of viscosity range or processing technique
L, M = injection moulding and extrusion
B = blow moulding grade
Indication of hardness (Shore D)
Serial number

Indication of additives, perfomance
H = heat—stabilized
L = light/UV stabilized
V = flame—retardant (not V—0)
S = flame—retardant (V—0)
Figure 2.2: Arnitel product coding

2.3 Product portfolio
The Amitel productrange is available with a hardness from 38 to 74 Shore D. The general Amnite! grades
are shown in table 2.2. In order to enhance the flexibility of the portfolio a set of masterbatches (a.0. for
heat, UV, etc) are on offer (refer to § 2.4).
Because of the development of these masterbatches heat stabilised Amitel P is suggested for application
areas where thermo—oxidative stability is an issue. For applications where colour and UV stability is
required, the Amitel E range is advised.


                                                         $iousis      Bc KQokilo
                                                         EL550        EL630   EL740
                                                         EMSSO___     EMG3O__ EM740
                  PL380                    PL460         PL58O
                                                         PMS81
                                                         UMSS1         UM62Z
                                                         UMS51—V
                                                         UMS52
                                                         UMSS2—V
Table 2.2: Arnitel productrange for general purpose

Besides these multi—purpose grades, specialty grades can be offered for specific purposes and/or
application areas. These grades are not intended for regular sales and are therefore restricted.
Permission from marketing is needed before sampling is initiated.

(HB:                      "AiekE:ls    [{AMteIPI()s— (A‘telU
 Automotive
 e CVJ boots              EB460
                          EB463
                          EB464
 e     Boyplugs                         PL380—MO
 Extrusion
 * Roofing foil           EM402—L
Table 2.3: ETamples of specialty grades



Chapter I| — 2                                                                                        May 1998


DSM Engineering Plastics                                                                                              DSM    l‘:‘
Arnitel® EL630/EM630
2.8.31 General:
Amitel is the brand name of a series polyester based thermoplastic elastomers. These polymers combine
excelient processability with good elastomeric properties between —40 and 200°C. Amite! EL630 and
EM630 are excellent materials for injection moulding and extrusion applications respectively.
The chemical stucture of Amite! EL630/EM630 is shown below.


                                                                0
                m                                                                             O               0
  R                            O                    0\/\/\0                   o
                                               0                                         0                        R
                                                                n         0             m

Figure 2.9: Chemical structure ofArnite! EL630/EM630.

Another way of writing the structure of Arnitels is shown below in Figure 2.



                                      /      PBT            PTHE                  PBT        fovvwrnimnmmme


Figure 2.10: Simplified structure ofAmnite] EL630/EM630 .
Amite! EL630/EM630 is TOSCA registered (including DSL—Canada) under CAS 37282—12—5

2.8.32 Thermal properties:

* Modulus—temperature behaviour:
The materials have a glass transition at circa —40°C and a typical melting point at 213°C.
The modulus—temperature behaviour is shown in graph 2.76, for comparison, accompanied by other
Arnitel E types.
                                               Temperature—Modulus for the Arnite!l E range.
                                                          test bars : 2153 Hz.
                              10000
Dynamic shear modules (MPa)


                              8 8
                                3




                                      —100         —50     0       50       100         150           200
                                                           Temperature (°C)
Graph 2.76:; Modulus—temperature behaviour of Amitel EL63O/EM63O.




Chapter i1 — 62                                                                                                             May 1998


                                                                                                                          P
DSM Engineering Plastics                                                                                          DSM    l‘)
Arnitel® EL630/EMG30
Although information on performance at higher temperatures may be extracted from the above shown
graph, a Vicat or HDT are shown in table 2.29.

        analysis                               Sl unit      typical data     test method
        Vicat A                                 (°C)             200          ISO 306/A
        Vicat B                                 (°C)            125           ISO 306/B
             HDT—B                              (°C)             115          ISO 75—1
Table 2.29: Vicat and HDT data on Amitef" EL630 and EM630

Amite! EL630 and EM630 have a melting point of 213°C as found in the second heating curve of a DSC.
The polymer wil} crystallize at 155°C using a 20°C/min cooling rate.
The thermal expansion coefficient of Amite! EL630/EMS30 and is 140*10" um/m.K .

& Heat aging:
Armnite! EL630/EM630 shows an optimum between heat resistance and colour stability. Heat aging for
EL630/EM630 is under test at this moment, however the data will be between ELSS5O0 and EL740.
Amrhenius curves of thermo—oxidative heat aging are shown in graph 2.77. Criterium chosen is retention of
50% original elongation at break.
                                                         Heat aging of Arnite! E40D, 46D, 55D and 74D.
                                                                  Natural products, Arrhenius plot.

                                       10000
 (50% retention of elong. to break).
              Hours lifetime




                                        1000




                                         100
                                         O
                                         aa




                                                            90         100         110        120     130   140
                                               &
                                               c




                                                                           Temperature (°C)
Graph 2.77: Heat stability for Amitel E—range.

Heat ageing can be improve using a stabilisation masterbatch, however for heat stabilisation the P—range
is preferred for it‘s excelience in performance. These data can be found in the Amitel properties summary
or an Amnite! P datasheet.

2.8.33 Processing and Handling:
Armnite! EL630/EM630 is a polyester with a density of 1.12 g/om’ according ISO 1183.
Due to the polyester nature of these materials it is of major importance to store the material dry prior to
processing. Materials packaged in sealed packaging should have a moisture content lower then 500 ppm.
The polymer will contain 0.12% moisture in 50% RH and 0.58% water after saturation in water. Both
numbers are in equilibrium.
If samples have become wet during storage a drying step of 24 hours 120°C (or 6 hours 140°C) prior to
use will prevent degradation of the material during processing combined with an eventual loss of
properties. The air or nitrogen will have to have a dew point of at least —30°C.


Chapter II — 63                                                                                                         May 1998


                                                                                                        Pim
DSM Engineering Plastics                                                                      DSM      l‘)
Arnitel®EL630/EM630
* Processing:
Amite! EL630/EMB830 shows a singile melting point at 195°C in DSC. Processing conditions are shown in
the table below.

                         polymer           zone 1       zone 2       zone 3     additional    melt     maold
          EL630                              225         230            235        235       225235    20—50
          EM630                              225         230            235        235         235      50
All temperatures are in °C.
Table 2.30: Processing conditions for Amite! EL630 and Amnite! EM630.

*                 Rheology:
The temperature depending melt viscosity of Amite! EL630/EMS630 and are shown below in graph 2.80
and 2.81 respectively.
                          Shear rate dependent of the melt viscosity of Arnite!l EL630.
                                            Effect of melt temperature.
             10000
                  _A
                  O
                  &
                  &
viscosity (Pas)




                   100



                     10
                          10                 100                 1000               10000
                                           Shear rate gamma (1/s)




Chapter Ii — 65                                                                                       May 1998


                                                                                                                   e
DSM Engineering Plastics                                                                             DSM         l‘)
Arnitel®EL630/EM630
                                         Capilliar melt viscosity of Arnitel EM630.
                                                    240, 250 and 260°C.
                           10000
    melt viscosity (Pas)




                            1000




                             100




                              10
                                   1        10              100            1000           10000
                                                 Shear rate gamma (1/s)
Graph 2.80 and 2.81: Temperature dependancy of the melt viscosity for Arnitel EL630 and EM630 .

The MFI values are shown in table 2.31.
                                                                        EL630 EM630
      MFIi_230°C                                      g/!10 min                 7   Is0 1133
      MFI_240°C                                       g/10 min            30              Is0 1133
Table 2.31: MFI for Amitel EL630/EM630.
e                      Use of regrind:
Armnitel can readily be recycled. If the MFI of the regrind is up or down to four points higher, 20% can be
recycled. A difference of 2 MFI points allows up to 50% of regrind. Obviously the regrind should be dried
property before use.

2.8.34 Mechanical properties:                                                                ,
If Arnite!l EL630 or Amite! EM630 are processed property the materials will have mechanical properties as
shown in table 2.32.

     Mechanical property                                      S1 Unit               typica data*     test method .
                                                                                  EL630      EM630
 Hardness                                                    Shore D                63          63   ISO 868
 Tensile modulus(1 mm/min)                                   MPa                   330         330   ISO 527
 Tensile strength(50 mm/min)                                 MPa                    30          30   ISsO 527
 Strain at break                                             %                     350         350   ISO 527
 Tensile stress at 5% strain                                 Mpa                   11.5       11.5
 Tensile stress at 10% strain                                Mpa                   15.9       15.9
 Tensile stress at 50% strain                                Mpa                   17.3       17.3
 Tear strength Graves                                        KN/m                  145         145   DIN53515
 izod notched 23°C (73°F)                                    KJ/m*                 NB          NB    ISO 180/1A
 tzod notched —30°C (—22°F)                                  KJ/im*                 4            4   ISsO 180/1A
 Charpy notched_23°C (73°F)                                  KJ/im*                NB          NB    180 179/1eA
 Charpy notched —30°C (—22°F}                                KJ/m*                  12          12   ISO 179/1eA
        Data for dry natural materials.
"       NB: No Break
Table 2.32: mechanical properties ofAmite® EL630.

Chapter II — 66                                                                                                 May 1998


                                       |                                                              Pm
DSM Engineering Plastics                                    -                          DSM           t‘)
Arnitel®EL630/EM630
*«    Abrasion:
Armnitels show good abrasion resistance in both Taber and DIN 53516 abrasion tests. Data are shoen in
the Armnitel general property overview (also included in the EPIC)

2.8.35 Flame retardancy:
Amitel EL630 and EM630 show in an ISO1210/A flammaibility test a burning rate leading to a classification
FH—1. Flame retardancy can be improved using a halogenated or halogen free FR masterbatch.

2.8.36 Electrical properties:
Amnite! EL630/EM630 can be used for cable jacketting applications. If the material is in permanent contact
with copper a copper stabilisation package should be added. If the copper wires are coated with a tin
layer, no stabilisation is necessary. The electrical properties are shown in table 33.

     Electrical property                       S1 Unit              typica data®          test
                                                                                          method
                                                                    EL630      EM630
     Dielectric strength                       KV/imm               22         22         IEC 243—1
     Relative permittivity (s,) at 1 khz       =                    4.4        4.4        tEC 250
     Dissipation factor (tan 5) at 1kHz        *                    0.019      0.019      IEC 250
     Comparative tracking index                =                    600        600        IEC 112 >
     Volume resistivity                        10""Q.cm             1          1          IEC 93
     Surface resistivity                       10"a                 1          1          IEC 93
Table 2.33: Typical electrical properties of Armitel®EL630 and EM630.

2.8.37 Chemical resistance:
Arnite! EL630 and EM630 are sensitive to strong bases and strong acids, especially at elevated
temperatures. in some halogenated hydrocarbons (like tetrachloroethane), the materials (partially)
dissolves. For a full review on chemical resistance of Amitel EL630 and EM630 request the chemical
resistance brochure.

* Hydrolysis
Like all polyesters Amnite! are sensitive to moisture, however Amitels are more stable to water then e.g.
PET and PBT. graph 2.84 shows the hydrolytic stability of Arnite! EL630 at 100°C and in steam (120°C).
For improved hydrolysis stability, using a polycarbodiimid containing masterbatch like Stabaxol® in an
option. To maintain all other properties use a masterbatch based on polyester.Data on the Stabaxol
stabilised grade are shown in graph 2.85.




 Chapter I1 — 68                                                                                 May 1998


 MPanlite L—12502


            Category                Unit       Test Method              Condition           L_: g05 OZ

Melt volume flow rate             cm*/i0min      ISO 1133            300°C load 1.2kg               8
Density                            kg/m*         ISsO 1183                    —                1200
Water absorption rate                %            ISO 62             in water 23°C24h          0.2
Light transmission                   %         ASTM D 1003           thickness 3mm              88
Refractive index                     —         ASTM D 542                     —               1.585
Tensile modulus                     MPa                                 1mm/min               2400
Tensile stress at yield             MPa         ISO 527—1               5O0mm/min               61
Tensile
  ens'l e s strain
               all'f aat ytel
                          yield      %              and
                                                ISO 527—2               50mm/min       i            6
Nominal tensile strain at            %                                  5Omm/mi                >50
|break                                                                    mm/       min


F1 exural t modulus
                 I                  MPa          IsO 178                      i
                                                                        2mm/min               2350
Flexural strength                   MPa                                 2mm/min                 93
                                                                                   h
Charpy impact strength             KJ/m*         ISO 179                unnotched              NB
                                                                         notched                76
Heat deflection                      °o        ISO 75—1 and             1.80MPa                129
temperature                                      ISO 75—2               0.45MPa                142

Vicat softening
temperature
                                     °C          Iso 306               50°C/h 50N              149
                                                                             llel             5~0.
Mold shrinkage                       %           In—house                parace              0.9~0.7
                                                  method                 vertical            0.5~0.7
Coefficllent
       ;    of linear
                ;                 x10*/°C      ISO 11359—2               paref lel
                                                                                e              0.7
expansion                                                                vertical              0.7
Specific inductive                              IEC 60250                     00Hz             3.1
       &    .        &               _                                    ]     H                   .



capacity                             —                                    1MHz                  3
                                          ~*                              100H                  1
Dielectric loss tangent             * ]0_‘      IEC 60250                    L                  0
                                    x 10                                  1MHz                 90
Volume resistivity                  Qm          IEC 60093                     —              1x 10°
Surface resistivity                  0          IEC 60093                     —              1x 10"
Withstand voltage                  MV/m        IEC 60243—1           short time test           30
Tracking resistance                  —          IEC 60112                     ——               250
            i:                       _                                        __           V—2(0.40mm)
Flammability                                       UL 94                                    HB(1 .Smm)

                                                                     electric 1.47mmt          125
Temperature index                    °C          UL 746B             impact 1.47mmt            115
                                                                 non—impact 1.47mmt            125
KThe values listed are specification values, not certified values.


                                                                               EP—330
     Two—part adhesive                  1590            High Super 5        (HighSuper30)          EP—331                1500                    Super
                                              .           .                   curing for           curing for
              Feature                   curing for 5 min type                     . type
                                                                             30 min             30min type Low—
                                                                                                   Visc)?sityo                  Standard d ttype
                                                        Translucent,        Translucent,         Clear, light        Clear, light          |
Appearance        Base               Clear, blue            blue                pink               yellow              yellow                  Translucent
                                      Clear ight        Translucent,        Translucent,         Clear, light        Clear, light               .
                  Hardener             yellow            light yellow        milk white            yellow              brown                   Light yellow

    .    .         Base                   8                    120                80                   7                   25                        100
  Viscosity
(Pa $720°C) prardener                    12                     70               170                   7                  60                         50
   Specific        Base                  1.17                  1.17              1.17                1.16                1.16                     1.14
   gravity
   (g/cm?)         Hardener              1111                  1.15              1.14                1.16                0.97              [      0.99

Mixing ratio(Base : Hardener)            1 :1                  1 :1              1 :1                1 :1                1 :1                     1 :1

              Pot life               Within 5 min       Within 5 min        Within 30 min Within 30 min              Within 1 hr               Within 1 hr

Tensile shear stength(N/mm?)             19.0                  18.0              17.5                17.6                15.7                     15.1

T—Formed peeling adhesion (N/mm)        2.71                   0.31              0.47                                    0.40

      Hardness{(shore D)                 77                     77                82                  71                  82
Coefficient of linear expansion
              (x105)                     8.6                   10.7               6.7                4.1                  7.1

              Tg(°C)                                            47                43                                     53.7
  Volume resistivity(2? « cm)                            4.9% 10              3.8 x 107           3.6 x 10"           1.1 x 10"

Coefficient of water absorption(%)                             2.5               2.3        |                             0.8
           .                                                                320 ml set      |                          B          f
     Capacity standards                 base        |         6 g set        Base 3 kg      ’       Base          ! 500 ; S1e kg, |             15 9 set
                                         1 kg       |__15gset           _                            1 kg         3 kg.15 k9 |                  uo
                                      Hardener      |     25 g set          garggtn% 35‘&9 _      Hardener        | S’Jgfderir         |             g set
                                         1 kg       |__80g set          _ g80§se?          j         1 kg         | 3 kg,;‘1515 kgkg |         110 g set


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Document Created: 2004-10-22 11:16:12
Document Modified: 2004-10-22 11:16:12

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