Test Report Revised

FCC ID: GQ4-54T

Test Report

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FCCID_1753482

                            University of Michigan Radiation Laboratory
                      FCC Part 15, IC RSS-210/Gen - Test Report No. 417124-638



                                       The University of Michigan
                                         Radiation Laboratory
                                          3228 EECS Building
                                       Ann Arbor, MI 48109-2122
                                          Tel: (734) 764-0500
                                          Fax: (734) 647-2106


                                 Measured Radio Frequency Emissions
                                               From

                                     TRW Inc. Transmitter
                                      FCC ID: GQ4-54T
                                       IC: 1470A-35T

                                      Test Report No. 417124-638
                                             July 10, 2012

                                            Copyright © 2012


                                                 For:
                                              TRW Inc.
                                        24175 Research Drive
                                   Farmington Hills, MI 48335-2642
                                        Contact: Jeff Rochette
                                        jeffrochette@trw.com
                                       Phone: (248) 699-4235
                                         Fax: (248) 699-4241


                                                Testing supervised by:
Measurements made by: Valdis V. Liepa            Report Approved by:__________________________
                                                                            Valdis V. Liepa
Test report written by:   Valdis V. Liepa                                   Research Scientist

Summary

Tests for compliance with FCC Regulations, CFR 47, Part 15 and with Industry Canada RSS-210/Gen,
were performed on a TRW, FCC ID: GQ4-54T, IC: 1470A-35T. This device under test (DUT) is subject
to the rules and regulations as a Transmitter.
         In testing completed on May 30, 2012, the DUT tested met the allowed specifications for radiated
emissions by 10.6 dB. Conducted emissions are not subject to regulation as the DUT is powered by a 3
VDC battery.




                                              Page 1 of 14


                                 University of Michigan Radiation Laboratory
                           FCC Part 15, IC RSS-210/Gen - Test Report No. 417124-638



                                                      Table of Contents

1.   Introduction ...................................................................................................................................... 3
2.   Equipment Used ............................................................................................................................... 3
3.   Device Under Test ........................................................................................................................... 4
     3.1       Description & Block Diagram .............................................................................................. 4
     3.2       Variants and Samples ............................................................................................................ 4
     3.3       Modes of Operation .............................................................................................................. 4
     3.4       Exemptions ........................................................................................................................... 4
     3.5       EMC Relevant Modifications ............................................................................................... 4
4.   Emissions Limits.............................................................................................................................. 5
     4.1       Radiated Emissions Limits.................................................................................................... 5
5.   Measurement Procedures ................................................................................................................. 6
     5.1       Semi-Anechoic Chamber Radiated Emissions...................................................................... 6
     5.2       Outdoor Radiated Emissions ................................................................................................. 6
     5.3       Radiated Field Computations ................................................................................................ 6
     5.4       Indoor Power Line Conducted Emissions ............................................................................. 6
     5.5       Supply Voltage Variation...................................................................................................... 7
6.   Test Results ...................................................................................................................................... 7
     6.1       Radiated Emissions ............................................................................................................... 7
     6.1.1         Correction for Pulse Operation ......................................................................................... 7
     6.1.2         Emission Spectrum ........................................................................................................... 7
     6.1.3         Emission Bandwidth ......................................................................................................... 7
     6.1.4         Supply Voltage and Supply Voltage Variation ................................................................. 7
     6.2       Conducted Emissions ............................................................................................................ 7




                                                                Page 2 of 14


                            University of Michigan Radiation Laboratory
                      FCC Part 15, IC RSS-210/Gen - Test Report No. 417124-638

1. Introduction

This TRW Transmitter was tested for compliance with FCC Regulations, Part 15, adopted under Docket
87-389, April 18, 1989 as subsequently amended, and with Industry Canada RSS-210/Gen, Issue 8. Tests
were performed at the University of Michigan Radiation Laboratory Willow Run Test Range following
the procedures described in ANSI C63.4-2003 "Methods of Measurement of Radio-Noise Emissions from
Low-Voltage Electrical and Electronic Equipment in the Range of 9 kHz to 40 GHz". The Site
description and attenuation characteristics of the Open Site facility are on file with FCC Laboratory,
Columbia, Maryland (FCC Reg. No: 91050) and with Industry Canada, Ottawa, ON (File Ref. No: IC
2057A-1).

2. Equipment Used

The test equipment commonly used in our facility is listed in Table 2.1. Except where indicated as a pre-
test, monitoring, or support device; all equipment listed below is a part of the University of Michigan
Radiation Laboratory (UMRL) quality system. This quality system has been established to ensure all
equipment has a clearly identifiable classification, calibration expiry date, and that all calibrations are
traceable to national standards.
                                       Table 2.1 Test Equipment.
           Test Instrument            Used                  Manufacturer/Model                  Q Number
Spectrum Analyzer (9kHz-26GHz)               Hewlett-Packard 8593E, SN: 3412A01131           HP8593E1
Spectrum Analyzer (9kHz-6.5GHz)              Hewlett-Packard 8595E, SN: 3543A01546           JDB8595E
Power Meter                                  Hewlett-Packard, 432A                           HP432A1
Harmonic Mixer (26-40 GHz)                   Hewlett-Packard 11970A, SN: 3003A08327         HP11970A1
Harmonic Mixer (40-60 GHz)                   Hewlett-Packard 11970U, SN: 2332A00500         HP11970U1
Harmonic Mixer (75-110 GHz)                  Hewlett-Packard 11970W, SN: 2521A00179         HP11970W1
Harmonic Mixer (140-220 GHz)                 Pacific Millimeter Prod., GMA, SN: 26          PMPGMA1
S-Band Std. Gain Horn                        S/A, Model SGH-2.6                               SBAND1
C-Band Std. Gain Horn                        University of Michigan, NRL design              CBAND1
XN-Band Std. Gain Horn                       University of Michigan, NRL design             XNBAND1
X-Band Std. Gain Horn                        S/A, Model 12-8.2                               XBAND1
X-band horn (8.2- 12.4 GHz)                  Narda 640                                       XBAND2
X-band horn (8.2- 12.4 GHz)                  Scientific Atlanta , 12-8.2, SN: 730            XBAND3
K-band horn (18-26.5 GHz)                    FXR, Inc., K638KF                               KBAND1
Ka-band horn (26.5-40 GHz)                   FXR, Inc., U638A                               KABAND1
U-band horn (40-60 GHz)                      Custom Microwave, HO19                          UBAND1
W-band horn(75-110 GHz)                      Custom Microwave, HO10                          WBAND1
G-band horn (140-220 GHz)                    Custom Microwave, HO5R                          GBAND1
Bicone Antenna (30-250 MHz)                  University of Michigan, RLBC-1                   LBBIC1
Bicone Antenna (200-1000 MHz)                University of Michigan, RLBC-2                   HBBIC1
Dipole Antenna Set (30-1000 MHz)             University of Michigan, RLDP-1,-2,-3             UMDIP1
Dipole Antenna Set (30-1000 MHz)             EMCO 3121C, SN: 992 (Ref. Antennas)              EMDIP1
Active Rod Antenna (30 Hz-50 MHz)            EMCO 3301B, SN: 3223                            EMROD1
Active Loop Antenna (30 Hz-50 MHz)           EMCO 6502, SN:2855                             EMLOOP1
Ridge-horn Antenna (300-5000 MHz)            University of Michigan                           UMRH1
Amplifier (5-1000 MHz)                       Avantek, A11-1, A25-1S                          AVAMP1
Amplifier (5-4500 MHz)                       Avantek                                         AVAMP2
Amplifier (4.5-13 GHz)                       Avantek, AFT-12665                              AVAMP3
Amplifier (6-16 GHz)                         Trek                                             TRAMP1
Amplifier (16-26 GHz)                        Avantek                                         AVAMP4
LISN Box                                     University of Michigan                          UMLISN1
Signal Generator                             Hewlett-Packard 8657B                             HPSG1

                                               Page 3 of 14


                            University of Michigan Radiation Laboratory
                      FCC Part 15, IC RSS-210/Gen - Test Report No. 417124-638

3. Device Under Test

3.1 Description & Block Diagram
The DUT is a 433.9 MHz Transmitter designed for automotive/vehicular applications is powered by a 3
VDC battery. The device is housed in a plastic case approximately 2 x 3.5 x 0.75 cm in dimension. The
DUT is designed and manufactured by TRW Automotive, 24175 Research Drive, Farmington Hills, MI
48335-2642.

     Device     [Make], Model       [S/N],P/N         EMC Consideration
     DUT        [TRW]               56046954AA        Normal Operating, 2-button
     DUT        [TRW]               68159656AA        Normal Operating, 4-button (w/ remote start)
     DUT        [TRW]               68105078AA        Normal Operating, 4-button (w/ remote start)
     DUT        [TRW]               68141580AA        Normal Operating, 5-button


3.2 Variants and Samples
There are four nearly identical variants of the DUT, each employing different SMT switch/button
populations. Four normal operating samples were provided for testing, the worse case emission was
verified for all samples, and the worst case sample was fully tested. The worst-case sample was also
evaluated with its key removed to confirm compliance.

3.3 Modes of Operation
The DUT is capable of only a single mode of operation, as a manually activated hand-held transmitter.

3.4 Exemptions
None.

3.5 EMC Relevant Modifications
No EMI Relevant Modifications were performed by this test laboratory.




                                              Page 4 of 14


                             University of Michigan Radiation Laboratory
                       FCC Part 15, IC RSS-210/Gen - Test Report No. 417124-638

4. Emissions Limits

4.1 Radiated Emissions Limits
The DUT tested falls under the category of an Intentional Radiator. The applicable testing frequencies and
corresponding emission limits set by both the FCC and IC are given in Tables 4.1 and 4.2 below.
Table 4.1. TX Emission Limits (FCC: 15.231(b), .205(a); IC: RSS-210 2.7 T4).
                                           Fundamental                         Spurious**
                Frequency                 Ave. Elim (3m)                     Ave. Elim (3m)
                  (MHz)               (µV/m)        dB (µV/m)             (µV/m)       dB (µV/m)
               260.0-470.0          3750-12500*                          375-1250
                    315                6042            75.6                604.2          55.6
                   433.9               10966           80.8               1096.6          60.8
                322-335.4
                                              Restricted
                399.9-410                                                   200             46.0
                                               Bands
                 608-614
            960-1240/1427(IC)
                1300-1427
               1435-1626.5
                                              Restricted
            1645.5-1646.5 (IC)                                              500             54.0
                                               Bands
                1660-1710
              1718.9-1722.2
                2200-2300
         * Linear interpolation, formula: E = -7083 + 41.67*f (MHz)
        ** Measure up to tenth harmonic; 120 kHz BW up to 1 GHz, 1 MHz BW above 1 GHz
Table 4.2. Spurious Emission Limits (FCC: 15.33, .35, .109/209; IC: RSS-210 2.7, T2)

                      Freq. (MHz)                   Elim (3m) µV/m                Elim dB(µV/m)
                         30-88                            100                           40.0
                         88-216                           150                           43.5
                        216-960                           200                           46.0
                       960-2000                           500                           54.0
        Note: Average readings apply above 1000 MHz (1 MHz BW), Quasi-Peak readings apply to 1000 MHz
        (120 kHz RBW), PRF of intentional emissions > 20 Hz for QPK to apply.


Power Line Conducted Emissions Limits
Table 4.3 Emission Limits (FCC:15.107 (CISPR); IC: RSS-Gen, 7.2.2 T2).
      Frequency                 Class A (dBµV)                              Class B (dBµV)
        (MHz)            Quasi-peak         Average                Quasi-peak           Average
      .150 - 0.50           79                 66                   66 - 56*            56 - 46*
        0.50 - 5            73                 60                      56                  46
         5 - 30             73                 60                      60                  50
     Notes:
     1. The lower limit shall apply at the transition frequency
     2. The limit decreases linearly with the logarithm of the frequency in the range 0.15-0.50 MHz:
        *Class B Quasi-peak: dBµV = 50.25 - 19.12*log( f )
        *Class B Average: dBµV = 40.25 - 19.12*log( f )
     3. 9 kHz RBW


                                                  Page 5 of 14


                             University of Michigan Radiation Laboratory
                       FCC Part 15, IC RSS-210/Gen - Test Report No. 417124-638

5. Measurement Procedures

5.1 Semi-Anechoic Chamber Radiated Emissions
To become familiar with the radiated emission behavior of the DUT, the device is first studied and
measured in our shielded semi-anechoic chamber. In the chamber there is a set-up similar to that of an
outdoor 3-meter site, with a turntable, an antenna mast, and a ground plane. Instrumentation includes
spectrum analyzers and other equipment as needed.
         The DUT is laid on the test table as shown in the included block diagram and/or photographs. A
shielded loop antenna is employed when studying emissions from 9 kHz to 30 MHz. Above 30 MHz and
below 250 MHz a biconical antenna is employed. Above 250 MHz a ridge or and standard gain horn
antennas are used. The spectrum analyzer resolution and video bandwidths are set so as to measure the
DUT emission without decreasing the emission bandwidth (EBW) of the device. Emissions are studied
for all orientations (3-axes) of the DUT and all test antenna polarizations. In the chamber, spectrum and
modulation characteristics of intentional carriers are recorded. Receiver spurious emissions are measured
with an appropriate carrier signal applied. Associated test data is presented in subsequent sections.

5.2 Outdoor Radiated Emissions
 After measurements are performed indoors, emissions on our outdoor 3-meter Open Area Test Site
(OATS) are made, when applicable. If the DUT connects to auxiliary equipment and is table or floor
standing, the configurations prescribed in ANSI C63.4 are employed. Alternatively, an on-table layout
more representative of actual use may be employed if the resulting emissions appear to be worst-case in
such a configuration. Any intentionally radiating elements are placed on the test table flat, on their side,
and on their end (3-axes) and worst case emissions are recorded. For each configuration the DUT is
rotated 360 degrees about its azimuth and the receive antenna is raised and lowered between 1 and 4
meters to maximize radiated emissions from the device. Receiver spurious emissions are measured with
an appropriate carrier signal applied. For devices with intentional emissions below 30 MHz, our shielded
loop antenna at a 1 meter receive height is used. Low frequency field extrapolation to the regulatory limit
distance is employed as needed. Emissions between 30 MHz and 1 GHz are measured using tuned
dipoles and/or biconical antennas. Care is taken to ensure that the RBW and VBW used meet the
regulatory requirements, and that the EBW of the DUT is not reduced. The Photographs included in this
report show the Test Setup.

5.3 Radiated Field Computations
To convert the dBm values measured on the spectrum analyzer to dB(µV/m), we use expression

                         E3(dBµV/m) = 107 + PR + KA - KG + KE - CF

where       PR   =   power recorded on spectrum analyzer, dBm, measured at 3 m
            KA   =   antenna factor, dB/m
            KG   =   pre-amplifier gain, including cable loss, dB
            KE   =   duty correction factor, dB
            CF   =   distance conversion (employed only if limits are specified at alternate distance), dB

        When presenting the data at each frequency, the highest measured emission under all of the
possible DUT orientations (3-axes) is given.

5.4 Indoor Power Line Conducted Emissions
When applicable, power line conducted emissions are measured in our semi-anechoic chamber. If the
DUT connects to auxiliary equipment and is table or floor standing, the configurations prescribed in
ANSI C63.4 are employed. Alternatively, an on-table layout more representative of actual use may be
employed if the resulting emissions appear to be worst-case in such a configuration.
                                                Page 6 of 14


                             University of Michigan Radiation Laboratory
                       FCC Part 15, IC RSS-210/Gen - Test Report No. 417124-638

          The conducted emissions measured with the spectrum analyzer and recorded (in dBµV) from 0-2
MHz and 2-30 MHz for both the ungrounded (Hi) and grounded (Lo) conductors. The spectrum analyzer
is set to peak-hold mode in order to record the highest peak throughout the course of functional operation.
Only when the emission exceeds or is near the limit are quasi-peak and average detection used.

5.5 Supply Voltage Variation
Measurements of the variation in the fundamental radiated emission were performed with the supply
voltage varied by no less than 85% and 115% of the nominal rated value. For battery operated equipment,
tests were performed using a new battery, and worst case emissions are re-checked employing a new
battery.

6. Test Results

6.1 Radiated Emissions

6.1.1 Correction for Pulse Operation
       When the transmitter is manually activated by single button press in RKE (ASK) mode, it will, in
the worst case, transmit five (5) 47.25 ms long ASK frames of Manchester data at a with a pulse width of
0.22 ms and period of 0.42 ms. Only one frame may occur within any given 100 ms window.
       When the transmitter is automatically activated by encoded LF interrogation (arising from the lift
of a door handle or in-vehicle button press) it responds in Passive Entry Passive Start (FSK) mode. In
this mode, it will, in the worst case, transmit two (2) FSK frames within 32 ms. The first frame has a
duration of 2.0625 ms and the second frame has a duration of 11.063 ms .
See Figure 6.1. Computing the duty factor results in:

               KRKE(ASK) = (47.25 ms x (0.22 ms / 0.42 ms)) / 100 ms = 0.248 or -12.1 dB.
                 KPEPS(FSK) = (2.0625 ms + 11.063 ms) / 100 ms = 0.131 or -17.6 dB.

6.1.2 Emission Spectrum
The relative DUT emission spectrum is recorded and is shown in Figure 6.2.

6.1.3 Emission Bandwidth
The emission bandwidth of the signal is shown in Figure 6.3. The allowed 99% bandwidth is 0.25% of
433.9 MHz, or 1.085 MHz. From the plot we see that the EBW is 60 kHz in ASK mode and 123 kHz in
FSK Mode.

6.1.4 Supply Voltage and Supply Voltage Variation
The DUT has been designed to be powered by a 3 VDC battery. For this test, relative radiated power was
measured at the fundamental as the voltage was varied from 2.5 to 3.5 volts. The emission variation is
shown in Figure 6.4.

          Batteries:    before testing         Voc =   3.28 V
                        after testing          Voc =   3.08 V
          Ave. current from batteries          I =     5.5 mA


6.2 Conducted Emissions
These tests do not apply, since the DUT is powered from a 3 VDC battery.




                                               Page 7 of 14


                              University of Michigan Radiation Laboratory
                        FCC Part 15, IC RSS-210/Gen - Test Report No. 417124-638

                               Table 6.1 Highest Emissions Measured

                           Radiated Emission - RF                                             TRW, -54T; FCC/IC
     Freq.
     Freq     Ant
              Ant.   Ant
                     Ant.      Pr  Det
                                   Det.  Ka     Kg      E3*        E3lim      Pass
 #   MHz Used Pol.           dBm Used dB/m dB         dBµV/m dBµV/m            dB              Comments
  1RKE (ASK) MODE: 5 button (fully populated variant) with key in housing.
  2   433.9 Dip        H     -26.3 Pk   21.5 20.4       69.7        80.8      11.1    flat tested for other configs
  3   433.9 Dip        V     -26.4 Pk   21.5 20.4       69.6        80.8      11.2    side
  4   867.8 Dip        H     -59.3 Pk   27.8 17.0       46.5        60.8      14.4    flat
  6   867.8 Dip        V     -59.2 Pk   27.8 17.0       46.6        60.8      14.3    end
  7 1301.8 Horn        H     -53.8 Pk   20.7 28.1       33.7        54.0      20.3    side
  8 1735.7 Horn        H     -53.7 Pk   21.9 28.1       35.0        60.8      25.8    flat
  9 2169.6 Horn        H     -56.0 Pk   22.9 26.5       35.3        60.8      25.5    side
10  2603.5 Horn        H     -66.3 Pk   24.1 25.7       27.0        60.8      33.8    side
11  3037.4 Horn        H     -66.5 Pk   25.5 23.9       29.9        60.8      30.9    end
12  3471.4 Horn        H     -67.0 Pk   26.8 23.2       31.5        60.8      29.3    end
13  3905 3 Horn
    3905.3             H     -60 7
                             -60.7 Pk   28 1 22.4
                                        28.1   22 4     40 0
                                                        40.0        54 0
                                                                    54.0      14 0
                                                                              14.0    end
14  4339.2 Horn        H     -72.1 Pk   29.5 16.2       36.0        54.0      18.0    end
15 RKE (ASK) MODE: Other variants at worst case emission
16    433.9 Dip        H     -25.8 Pk   21.5 20.4       70.2        80.8      10.6    flat    5-button, w/o key
17    433.9 Dip        H     -26.8 Pk   21.5 20.4       69.2        80.8      11.6    flat    4-button, rem. start
18    433.9 Dip        H     -26.3 Pk   21.5 20.4       69.7        80.8      11.1    flat    4-button
19    433.9 Dip        H     -26.9 Pk   21.5 20.4       69.1        80.8      11.7    flat    3-button
20 * Includes 12.1 dB duty factor
21
22 PEPS (FSK) MODE: 5 button (fully populated variant) with key in housing.
23    433.9 Dip        H     -24.3 Pk   21.5 20.4        66.2       80.8      14.6    flat      5-button w/ key
24    433.9 Dip        V     -24.7 Pk   21.5 20.4        65.8       80.8      15.0    end
25    867.8 Dip        H     -56.7 Pk   27.8 17.0        43.6       60.8      17.3    flat
26    867.8 Dip        V     -61.6 Pk   27.8 17.0        38.7       60.8      22.2    end
27 1301.8 Horn         H     -46.4 Pk   20.7 28.1        35.6       54.0      18.4    side
28 1735.7 Horn         H     -51.2 Pk   21.9 28.1        32.0       60.8      28.8    side
29 2169.6 Horn         H     -68.1 Pk   22.9 26.5        17.7       60.8      43.1    side
30 2603.5 Horn         H     -55.5 Pk   24.1 25.7        32.3       60.8      28.5    side
31 3037.4 Horn         H     -66.1 Pk   25.5 23.9        24.8       60.8      36.0    flat
32 3471.4 Horn         H     -68.2 Pk   26.8 23.2        24.8       60.8      36.0    flat
33 3905.3 Horn         H     -69.7 Pk   28.1 22.4        25.5       54.0      28.5    flat
34 4339.2 Horn         H     -67.3 Pk   29.5 16.2        35.3       54.0      18.7    flat
35 PEPS(FSK) MODE: Other variants at worst case emission.
36    433.9 Dip        H     -23.9 Pk   21.5 20.4        66.6       80.8      14.2 flat      5-button, w/o key
37    433.9 Dip        H     -23.6 Pk   21.5 20.4        66.9       80.8      13.9 flat      4-button
38 * Includes 17.1 dB duty factor
39
                                                                                     Meas. 05/02/2012; U of Mich.

                                                Page 8 of 14


                         University of Michigan Radiation Laboratory
                   FCC Part 15, IC RSS-210/Gen - Test Report No. 417124-638




Figure 6.1(a). RKE mode transmission characteristics. (top) complete transmission, (center) expanded
                             transmission, (bottom) expanded frame.



                                           Page 9 of 14


                          University of Michigan Radiation Laboratory
                    FCC Part 15, IC RSS-210/Gen - Test Report No. 417124-638




Figure 6.1(b). RKE mode transmission characteristics. (top) complete frame, (center) Manchester period,
                                 (bottom) Manchester pulse width.




                                            Page 10 of 14


                          University of Michigan Radiation Laboratory
                    FCC Part 15, IC RSS-210/Gen - Test Report No. 417124-638




Figure 6.1(c). Passive Entry / Passive Start (FSK) Mode. (top) complete transmission, (center) expanded
                                transmission, (bottom) first frame length.



                                            Page 11 of 14


                            University of Michigan Radiation Laboratory
                      FCC Part 15, IC RSS-210/Gen - Test Report No. 417124-638




  Figure 6.1(d). Passive Entry / Passive Start (FSK) Mode. (top) complete transmission, (center) expanded
                                 transmission, (bottom) second frame length.




Figure 6.2. Emission spectrum of the DUT (pulsed emission). Amplitudes are only indicative (not calibrated).




                                               Page 12 of 14


          University of Michigan Radiation Laboratory
    FCC Part 15, IC RSS-210/Gen - Test Report No. 417124-638




    Figure 6.3. Measured emission bandwidth of the DUT (pulsed).




Figure 6.4. Relative emission at fundamental vs. supply voltage (pulsed).

                             Page 13 of 14


                            University of Michigan Radiation Laboratory
                      FCC Part 15, IC RSS-210/Gen - Test Report No. 417124-638




Photograph 6.5. DUT on OATS (one of three axes tested)




Photograph 6.6. Close-up of DUT on OATS (one of three axes tested)



                                             Page 14 of 14



Document Created: 2012-07-26 10:39:25
Document Modified: 2012-07-26 10:39:25

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