User Manual

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Users Manual

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Operating/assembly instructions
DRC-DR D3 and DRC-BM D3 radio receivers




151014 enGB                        211 267 44   719 IS 975


                              Original operating/assembly instructions
    Manufacturer’s address:   Terex MHPS GmbH
                              Forststrasse 16
                              40597 Düsseldorf, Germany
                              www.demagcranes.com
                              mhps-info@terex.com




                                                                                                    © Terex MHPS GmbH
                                                                                                    211 267 44.indd/151014




                              Further documents:
                              DRC-10 D3 operating/assembly instructions   211 266 44   719 IS 975
2                             DRC-J D3 operating/assembly instructions    211 271 44   719 IS 975


                         Contents   1      General                                                                             4
                                    1.1    Information on the DRC-DR radio receiver                                            4
                                    1.2    General information                                                                 4
                                    1.3    Information on the operating/assembly instructions                                  4
                                    1.4    Symbols/signal words                                                                5
                                    1.5    Liability and warranty                                                              6
                                    1.6    Copyright                                                                           6
                                    1.7    Spare parts                                                                         6
                                    1.8    Definitions                                                                         7
                                    1.9    After-sales service                                                                 8
                                    1.10   Disposal of machine parts                                                           8

                                    2      Safety                                                                              9
                                    2.1    General                                                                             9
                                    2.2    Intended use                                                                        9
                                    2.3    Responsibility of the owner                                                     10
                                    2.4    Operating personnel requirements                                                11
                                    2.5    Personal protection equipment                                                   11
                                    2.6    Regular inspections                                                             11
                                    2.7    Safety instructions for installation and disassembly                            11
                                    2.8    Safety instructions when first putting the unit into service after completing
                                           installation                                                                    12

                                    3      General description                                                             13
                                    3.1    Transmitter/receiver interface                                                  13
                                    3.2    Transmission method                                                             13

                                    4      Technical data                                                                  14

                                    5      Putting the DRC-DR radio receiver into operation for the first time             15
                                    5.1    Safety instructions                                                             15
                                    5.2    Installing the radio receiver card                                              16
                                    5.3    Function following installation                                                 18
                                    5.4    Putting the receiver into operation for the first time                          18

                                    6      Using DRC radio controls                                                        19
                                    6.1    DRC-DR receiver operating functions in connection with a transmitter            19
                                    6.1.1 F1 function key                                                                  19
                                    6.1.2 F2 function key                                                                  19
                                    6.1.3 F1/F2 function keys – additional functions                                       19
                                    6.1.4 Horn key, 1st stage                                                              19
                                    6.1.5 Horn key, 2nd stage                                                              19
© Terex MHPS GmbH




                                    7      International postal approval                                                   20

                                    P      FCC and Industry Canada Information                                             22
211 267 44.indd/151014




                                                                                                                           3


    1   General




    1.1 Information on the      You have purchased a Demag product.
        DRC-DR radio receiver   If special designs or additional options are ordered or the latest technical
                                modifications are incorporated, the actual scope of supply may differ from the data
                                and information as well as from the illustrations described here. If you have any
                                questions, please contact the manufacturer.
                                DRC-DR radio receivers may only be operated by personnel who are fully familiar
                                with the operating/assembly instructions.



    1.2 General information     DRC D3 (3rd generation) transmitters and receivers are successors to the D2
                                generation of DRC units.
                                D3 units are to replace D2 generation radio systems wherever D3 units are
                                allowed to be operated without the need for any registration or fees. In this context,
                                see section 7 „International postal approval“.
                                DRC D3 generation units are not technically compatible with units from the
                                previous DRC D2 generation. This means that D3 generation transmitters and
                                receivers cannot be combined with D2 units.



    1.3 Information on the      These operating/assembly instructions are designed to provide the owner with
                                appropriate instructions for safe and correct operation and for maintenance. These
        operating/assembly      operating/assembly instructions are an integral part of the DRC-DR radio receiver.
        instructions            Every individual given the task of transporting, installing, commissioning,
                                operating, maintaining and repairing DRC-DR radio receivers and their additional
                                equipment must have read and understood the items listed in the following:
                                • the operating/assembly instructions
                                • the safety regulations
                                • the safety instructions in the individual chapters and sections.
                                The operating/assembly instructions must be available to operating personnel at
                                all times in order to prevent operating errors and to ensure smooth and trouble-free
                                operation of our products. They must be kept available in the immediate vicinity at
                                all times.




                                                                                                                         © Terex MHPS GmbH
                                                                                                                         211 267 44.indd/151014




4


                         1.4 Symbols/signal words   Important safety information and instructions are marked by corresponding sym-
                                                    bols and signal words in these operating/assembly instructions.
                                                    Safety instructions and information must be followed. Follow these instructions
                                                    with care to avoid any accidents, injuries or damage.
                                                    Any locally applicable accident prevention regulations and general safety regula-
                                                    tions must also be followed.
                                                    The following symbols and instructions warn against possible injuries or damage
                                                    and are intended to assist you in your work.



                                                                  DANGER.


                                                      This symbol indicates an immediate hazard which can result in serious injury
                                                      or death.



                                                                  WARNING.


                                                      This symbol indicates a possibly hazardous situation which might result in seri-
                                                      ous injury or death.



                                                                  CAUTION.


                                                      This symbol indicates a possibly hazardous situation which might result in
                                                      medium to light injury.




                                                         i        NOTE


                                                      Operating hazard for the DRC-DR radio receiver
                                                      • This symbol indicates information on the appropriate use of DRC-DR re-
                                                        ceivers.
                                                      • Failure to follow these instructions may result in malfunctions, damage or
                                                        pollution of the environment.
© Terex MHPS GmbH
211 267 44.indd/151014




                                                                                                                                         5


    1.5 Liability and warranty   All information included in these operating/assembly instructions has been
                                 compiled on the basis of the relevant regulations, state-of-the-art engineering
                                 principles and our many years of experience.



                                      i         NOTE


                                   These operating/assembly instructions must be read carefully before starting
                                   any work on and with the DRC-DR receiver, especially before the unit is put
                                   into operation for the first time. The manufacturer assumes no liability for any
                                   damage which results from the following:
                                   • Non-compliance with the operating/assembly instructions
                                   • Inappropriate use of the DRC-DR radio receiver
                                   • Operation by insufficiently trained personnel
                                   • Unauthorised conversions
                                   • Any technical modifications

                                 Wearing parts are not subject to liability for defects.
                                 We reserve the right to incorporate technical modifications within the scope of
                                 improving the operating characteristics and further development of the DRC-DR
                                 radio receiver.



    1.6 Copyright                These operating/assembly instructions must be treated confidentially. They
                                 are only intended to be used by people who work with or on the DRC-DR radio
                                 receiver.
                                 Any and all content, texts, drawings, images and any other information are
                                 protected within the sense of copyright law and are subject to further industrial
                                 rights. Any misuse is an offence.
                                 No part of this documentation, in whole or in part, may be reproduced, distributed,
                                 shown in public or used in any other way without specific prior consent. Infringe-
                                 ments are an offence resulting in obligatory compensatory damages. Further rights
                                 reserved.
                                 All industrial rights reserved.



    1.7 Spare parts              Only genuine Terex MH spare parts may be used.


                                                CAUTION.
                                                Defective spare parts

                                   Incorrect or defective spare parts may cause damage, malfunctions or
                                   complete failure of DRC DR receivers.
                                   Only use genuine spare parts or parts approved by Terex MH.
                                   For safety-relevant wear parts, genuine Demag spare parts must always be
                                                                                                                       © Terex MHPS GmbH




                                   used.
                                   Safety-relevant wear parts are, for example, brake linings, ropes, etc.

                                 The use of unauthorised spare parts renders null and void any claims for warranty,
                                 service, damages or liability against the manufacturer or his appointed personnel,
                                 dealers and representatives.
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6


                         1.8 Definitions   Owner
                                           Owners (employer, company) are defined as persons who own a radio control sys-
                                           tem and who use it as intended or allow it to be operated by suitable and instructed
                                           persons.

                                           Operating personnel/operator
                                           Operating personnel are defined as persons entrusted by the owner of a radio
                                           control system with operation of the radio control system.

                                           Specialist personnel
                                           Specialist personnel are defined as persons assigned by the owner of the
                                           radio control system to carry out special tasks such as installation, setting-up,
                                           maintenance and fault elimination.

                                           Qualified electrician
                                           Qualified electricians are defined as persons who, owing to their technical train-
                                           ing, knowledge and experience of electric equipment as well as knowledge of the
                                           relevant standards, codes of practice and regulations, are able to assess the tasks
                                           given to them and to identify and eliminate potential hazards.

                                           Trained person
                                           Trained persons are defined as persons who have been instructed and trained for
                                           the tasks assigned to them and on the possible hazards resulting from incorrect
                                           handling and who have been informed about the required protective devices,
                                           protective measures, relevant regulations, codes of practice, accident prevention
                                           regulations and operating conditions and who have proven their qualifications.

                                           Experienced technician
                                           Experienced technicians are defined as persons, who, owing to their technical
                                           training and experience, have sufficient knowledge of radio control systems
                                           and are familiar with the relevant national industrial safety regulations, codes
                                           of practice, accident prevention regulations, directives and generally accepted
                                           engineering standards enabling them to judge the safe operating condition of radio
                                           control systems.

                                           Assigned expert engineer (where the rules and regulations of the German
                                           Social Accident Insurance (DGUV) apply in the Federal Republic of Germany,
                                           for determining the S.W.P.)
                                           An assigned expert engineer is defined as an experienced technician specifically
                                           assigned by the manufacturer to determine the remaining duration of service
                                           (service life) of rope hoists (S.W.P. = safe working period) and to carry out a
                                           general overhaul of rope hoists.

                                           Authorised expert engineer (where the rules and regulations of the German
                                           Social Accident Insurance (DGUV) apply in the Federal Republic of Germany)
                                           In addition to the expert engineers of the Technical Supervisory and Inspection
                                           Board, an authorized expert engineer for the inspection of radio control systems
                                           is defined as an expert engineer authorized by the Industrial Employers’ Mutual
                                           Insurance Association.
© Terex MHPS GmbH




                                           Radio control system
                                           Radio control systems are systems used for wirelessly controlling the lifting, lower-
                                           ing and travel motions of loads on cranes, crabs, machinery and installations.
211 267 44.indd/151014




                                                                                                                                   7


    1.9 After-sales service    Our after-sales service will provide you with all technical information on Terex MH
                               products and their systematic application.
                               Should you have any questions regarding our products, please refer to one of our
                               after-sales service centres, the relevant representative or the head office in Wetter.
                               Please quote the serial or order no. in any correspondence or for spare part or-
                               ders.
                               Specifying this data ensures that you receive the correct information or the re-
                               quired spare parts.

                               Manufacturer’s address:
                               Terex MHPS GmbH
                               Forststrasse 16
                               40597 Düsseldorf, Germany
                               www.demagcranes.com
                               mhps-info@terex.com

                               Addresses and contacts
                               The current addresses of the sales offices in Germany and the subsidiaries and
                               agencies worldwide can be found on the Terex MHPS GmbH homepage at
                               www.demagcranes.com/Contact



    1.10 Disposal of machine   Unless a return or disposal agreement has been concluded, recycle separated
                               components after proper removal:
         parts
                               • Scrap any remaining metallic material
                               • Dispose of plastic elements for recycling
                               • Separate and dispose of any other components by material type




                                   i          NOTE


                                 Electric scrap, electronic components, lubricants and other auxiliary materials
                                 are subject to special disposal regulations and may only be disposed of by
                                 certified companies.

                               National disposal regulations must be considered regarding environmentally
                               friendly disposal of the electric components and machine parts. Further information
                               can be obtained from corresponding local authorities.
                                                                                                                        © Terex MHPS GmbH
                                                                                                                        211 267 44.indd/151014




8


                         2   Safety




                         2.1 General        The Safety chapter provides an overview of all important safety aspects for op-
                                            timum protection of personnel as well as safe and trouble-free operation of the
                                            DRC-DR radio receiver.
                                            At the time of its development and manufacture, the DRC-DR radio receiver was
                                            built according to generally accepted engineering standards and is considered to
                                            be safe to operate. The DRC-DR radio receiver may still be a cause of danger if it
                                            is not used correctly or as intended by suitably trained personnel.
                                            Knowledge of the contents of the operating/assembly instructions is one of
                                            the requirements necessary to protect personnel from hazards and to avoid
                                            malfunctions and, therefore, to operate the DRC-DR radio receiver safely and
                                            reliably.
                                            Any conversions, modifications or additions to the DRC-DR radio receiver are
                                            prohibited unless approved in writing by Terex MH.


                         2.2 Intended use   The DRC-DR radio receiver is intended to be used as a receiver unit for DRC-10
                                            and DRC-J radio transmitters. The scope of functions is exclusively designed for
                                            wireless remote control of crane installations with Demag DR rope hoists.
                                            For these applications, therefore, cable-connected control equipment (control
                                            pendants) can be dispensed with. The operator can position himself as required.
                                            He can freely move loads from a safe distance in line with local conditions.
                                            DRC transmitters and receivers meet the requirements of the standards and
                                            regulations listed in the EC conformity declaration. The specified EC conformity
                                            declaration is an integral part of the relevant operating/assembly instructions.
                                            DRC transmitters and receivers do not require any registration or operating fees,
                                            see section 7 “International postal approval”. The benefits that this provides for the
                                            user are also utilised by some other manufacturers of devices for communications
                                            and telemetry applications. The consequence of this is that the relevant approved
                                            frequency ranges may be used by many transmitters at the same time, depending
                                            on the time and location.
                                            The transmission method used by Terex MH is designed for the most robust and
                                            interference-resistant radio transmission between the transmitters and receivers of
                                            the DRC range.
                                            Frequencies in the so-called 2,4 Ghz ISM band are used for transmission of radio
                                            signals between transmitters and receivers.
                                            Despite all of the technical precautions taken by Terex MH, it cannot be entirely
                                            excluded that the transmission characteristics of other radio systems are impaired,
                                            in particular devices supplied by other manufacturers that use the same frequency
                                            range, or that the transmission characteristics of the system supplied by Terex MH
                                            are negatively affected.
                                            In such cases, interference or radio connection interruptions may occur, which
                                            disrupt the communication and function of a system supplied by Terex MH or other
                                            manufacturers. Such impairment or interference does not constitute a defect on
                                            the part of DRC transmitters/receivers.
                                            Terex MH accepts no liability for wilful or grossly negligent behaviour. The number
                                            of transmitters that operate without any interference in a given area depends
                                            on the relevant radio solution design of all systems and the selectivity of each
                                            individual system.
© Terex MHPS GmbH




                                            If this limit is exceeded continuously or for certain periods, additional technical
                                            measures may be necessary in order to ensure simultaneous and interference-
                                            free operation of the radio systems. Whether and to which extent such measures
                                            are required can only be determined by means of suitable measurements on site
                                            or when the system is put into operation. Terex MH is not responsible for such
                                            additional technical measures.
                                            DRC D3 transmitters and receivers can be used for multiple transmitter operation
                                            as well as multiple receiver operation. Refer to the corresponding operating/
                                            assembly instructions for details.
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                                                                                                                                     9


                                 DRC radio control systems may only be operated when in perfect working order by
                                 trained personnel in accordance with the relevant safety and accident prevention
                                 regulations. This also includes compliance with the operating and maintenance
                                 conditions specified in the operating/assembly instructions.
                                 National occupational safety and health regulations must be observed and
                                 followed.
                                 For intended use, the information in the operating/assembly instructions for the
                                 radio transmitter used (DRC-10/DRC-J) and the machine/crane installation to be
                                 controlled must be complied with in addition to the information contained in these
                                 operating/assembly instructions (see accompanying documents, page 2).
                                 Serious personal injury or damage to property may occur in the event of:
                                 • unauthorised removal of covers,
                                 • inappropriate use of the product/system,
                                 • incorrect operation,
                                 • insufficient maintenance,
                                 • working on live parts.


     2.3 Responsibility of the   Information on safety at work refers to the regulations of the European Union that
                                 apply when the DRC-DR radio receiver is manufactured. The owner is obliged to
         owner                   ensure that the specified industrial safety measures comply with the latest rules
                                 and regulations and to observe new regulations during the entire service life of the
                                 DRC-DR radio receiver. Local industrial safety legislation and regional regulations
                                 and codes of practice applicable at the site of operation of the DRC-DR radio
                                 receiver must be observed outside the European Union.
                                 General safety, accident prevention and environmental protection regulations that
                                 apply where the DRC-DR radio receiver is in operation must be observed and
                                 complied with in addition to the safety instructions contained in these operating/
                                 assembly instructions.
                                 The owner and any personnel authorised by him are responsible for correct
                                 operation of the DRC-DR radio receiver and for clearly defining responsibilities for
                                 installation, operation, maintenance and cleaning.
                                 The operating/assembly instructions must be followed in full and without any
                                 limitations.
                                 The operating/assembly instructions must, if required, be supplemented by the
                                 owner with instructions relating to organisation of work, working procedures,
                                 authorised personnel, supervising and reporting obligations, etc.
                                 Furthermore, the owner must ensure that
                                 • any further working and safety instructions resulting from the risk assessment of
                                   the DRC-DR radio receiver workplaces are specified in operating procedures.
                                 • the operating/assembly instructions are always kept available in the immediate
                                   vicinity of the DRC-DR radio receiver for installation, operating, maintenance
                                   and cleaning personnel.
                                 • personnel are trained in accordance with the work to be performed.
                                 • the DRC-DR radio receiver is only operated when in safe and proper working
                                   order.
                                                                                                                        © Terex MHPS GmbH




                                 • the safety devices are always kept freely accessible and are checked regularly.
                                 • the national regulations for use of the DRC-DR radio receiver are observed.
                                 The owner is urged to develop procedures and guidelines for any malfunctions, to
                                 instruct users and to affix these instructions at a suitable place where they can be
                                 easily seen.
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10


                         2.4 Operating personnel    Only authorised and trained personnel may work on the DRC-DR radio receiver.
                                                    Personnel must have received instruction on the DRC-DR radio receiver functions
                             requirements           and any hazards that may occur.
                                                    Every individual given the task of working on or with the DRC-DR radio receiver
                                                    must have read and understood the operating/assembly instructions before any
                                                    work starts.
                                                    Persons under the influence of drugs, alcohol or medicines which affect their
                                                    reactions must not work on or with the DRC-DR radio receiver.
                                                    Age and job-specific regulations relevant at the place where the DRC-DR radio
                                                    receiver is operated must be observed for the selection of any personnel.
                                                    Personnel are obliged to report to the owner without delay any changes to the
                                                    DRC-DR radio receiver that impair safety.
                                                    For maintenance work on the DRC-DR radio receiver, the owner may only employ
                                                    persons (specialist personnel)
                                                    • who are at least 18 years of age,
                                                    • who are mentally and physically suitable,
                                                    • who have been instructed in maintenance of the DRC-DR radio receiver and
                                                      who have proven their qualification to the owner in this respect.



                         2.5 Personal protection    When work is carried out on or with the DRC-DR radio receiver, the following must
                                                    always be worn:
                             equipment
                                                    • Protective clothing, closely fitting working clothes (low tear strength, no loose
                                                      sleeves, no rings or any other jewellery, etc.).
                                                    • Safety shoes to protect against falling parts and against slipping.
                                                    • Safety helmet to be worn by everybody in the danger zone.



                         2.6 Regular inspections    The owner of the DRC-DR radio receiver may be obliged to carry out regular
                                                    inspections by national industrial safety legislation and regional regulations. This
                                                    is regulated by the rules and regulations of the German Social Accident Insurance
                                                    (DGUV) in the Federal Republic of Germany, for example. These specify that
                                                    • the DRC-DR radio receiver must be inspected before it is put into operation,
                                                    • the DRC-DR radio receiver must be inspected regularly.
                                                    The owner is obliged to ensure that the DRC-DR radio receiver complies with the
                                                    latest rules and regulations and to observe new regulations at all times.
                                                    If no comparable inspection regulations or requirements apply at the place where
                                                    the DRC-DR radio receiver is operated, we recommend compliance with the
                                                    above-mentioned regulations.



                         2.7 Safety instructions    • Installation and disassembly work may only be performed by experienced
                                                      technicians.
                             for installation and
                                                    • Installation and disassembly work must be co-ordinated by the person carrying
                             disassembly
© Terex MHPS GmbH




                                                      out the work and the owner within the scope of their responsibility.
                                                    • The working and danger zone must be made safe.
                                                    • The installation must be isolated in accordance with the relevant electric regula-
                                                      tions.
                                                    • Customer-specific regulations must be observed.
                                                    • Only appropriate, tested and calibrated tools may be used.
                                                    • If equipment is disassembled, any waste material must be disposed of by the
                                                      owner in an environmentally compatible way in compliance with relevant regula-
211 267 44.indd/151014




                                                      tions.




                                                                                                                                           11


     2.8 Safety instructions       • The working and danger zone must be made safe.
         when first putting the    • First check that the voltage and frequency specified on the type plate match the
                                     control voltage of the installation/machine.
         unit into service after
                                   • The commands for controlling the motion drives are disabled in the DRC-DR
         completing installation     radio receiver until a transmitter has been clearly assigned and specified by
                                     means of the relevant initialisation dialogues and the crane ID. See transmitter
                                     operating/assembly instructions (DRC-10 or DRC-J).
                                   • In the course of putting the equipment into service, it may be necessary to
                                     render safety devices or features inoperative while adjustment work or function
                                     checks are carried out.
                                   • Work may need to be carried out in the danger zone when the product is put
                                     into service. Therefore, it must be ensured that only appropriately trained
                                     personnel are employed for this work.




                                                                                                                        © Terex MHPS GmbH
                                                                                                                        211 267 44.indd/151014




12


                         3   General description




                         3.1 Transmitter/receiver   Demag DRC radio control systems are designed for wireless control of hoist units
                                                    and cranes. They are the man/machine interface for manually controlled crane
                             interface              installations. The relevant EU directives and standards are complied with for this
                                                    application.
                                                    A DRC D3 radio control system consists of one or more transmitters as well as at
                                                    least one or, if required, more receivers.
                                                    These operating/assembly instructions refer to DRC DR D3 receivers in
                                                    combination with their matching DRC-10 D3 or DRC-J D3 transmitters.
                                                    The DRC-DR radio receiver is a PCB that is designed to be installed in the electric
                                                    equipment cover of a DR hoist unit. The interface of this receiver component to
                                                    the crane control system is the Can bus with the CANopen safety protocol and
                                                    the power supply via the DR electric equipment. The DRC-DR radio receiver is
                                                    exclusively suitable for operation with a DR hoist unit with processor control.
                                                    Demag DRC-DR radio receivers are equipped for bi-directional radio transmission
                                                    and transmit information to DRC-10 hand-held transmitters or DRC-J joystick
                                                    controls. This increases the safety and reliability of the radio system. Status
                                                    information for the crane control system and the receiver is shown on the display
                                                    of the DRC-10 or DRC-J transmitter.



                         3.2 Transmission method    Frequencies in the so-called 2,4 Ghz ISM band are used for transmission of radio
                                                    signals between transmitters and receivers.
                                                    The new proprietary radio transmission method used for DRC D3 meets the most
                                                    demanding requirements in terms of transmitter density and co-existence with
                                                    other equipment that operates in the 2,4 GHz ISM band. The radio transmission
                                                    method combines various transmission mechanisms: A frequency-hopping system
                                                    ensures that radio transmission is robust and highly resistant to interference – an
                                                    adaptive behaviour (Listen Before Talk) combined with this enables interference
                                                    with neighbouring radio applications to be effectively eliminated.
© Terex MHPS GmbH
211 267 44.indd/151014




                                                                                                                                          13


     4     Technical data




     DRC-DR radio receiver PCB   CAN bus                    output
                                 LED indicators for         radio connection (yellow LED)
                                                            Line voltage (green LED)
                                                            Internal error (red LED)
                                 Enclosure                  IP 55 integrated in rope hoist controls
                                 Temperature range          - 20° to + 70° C
                                 Weight of radio receiver   94 g
                                 Supply voltage             +5 V DC (from the rope hoist controls)
     Radio transmission          Typical range              approx. 100 m
                                 Frequency range            2,4 GHz ISM band, 2405 - 2480 MHz




                                                                                                      © Terex MHPS GmbH
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14


                         5   Putting the DRC-DR radio receiver into
                             operation for the first time



                         5.1 Safety instructions
                                                               DANGER.
                                                               Electric current.

                                                   Electric energy may cause very severe injuries.
                                                   Work on the electric equipment may only be carried out by specialists or by
                                                   trained personnel.
                                                   Before starting work, switch off the electric power supply and secure it
                                                   against switching on again.



                                                               WARNING.
                                                               Risk of injury if incorrectly assembled

                                                   Incorrect installation may result in severe injury and/or damage to prop-
                                                   erty.
                                                   Therefore, this work may only be carried out by authorised, instructed person-
                                                   nel who are familiar with the principle of operation of the DRC-DR radio re-
                                                   ceiver in compliance with all safety regulations:
                                                   – Ensure sufficient working clearance before starting assembly work.
                                                   – Secure and fence off the working and danger zone.
                                                   – Wear protective clothing.
                                                   – Be careful when working on open components that have sharp edges. Risk
                                                     of injury.
                                                   – Keep the working area clean and tidy. Store any machine parts or fittings
                                                     and tools that are not needed in such a way that there is no risk of them
                                                     falling.
                                                   – Fit components correctly and as intended. Comply with specified bolt tight-
                                                     ening torques. Incorrectly fitted components may fall and cause severe
                                                     injuries.




                                                     i         NOTE


                                                   These operating/assembly instructions must be read carefully before starting
                                                   any work on and with the DRC-DR receiver, especially before the unit is put
                                                   into operation for the first time.
                                                   The manufacturer assumes no liability for any damage which results from the
                                                   following.
                                                   • non-compliance with the operating/assembly instructions
                                                   • inappropriate use
                                                   • untrained personnel
                                                   • unauthorised conversions
                                                   • technical modifications
© Terex MHPS GmbH
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                                                                                                                                    15


     5.2 Installing the radio   To install the radio receiver card, proceed as follows:
         receiver card          – Before starting any installation work, disconnect the system from the power
                                  supply.
                                – Install the radio receiver card in the appropriate slot




                                 Insert the radio receiver card into the
                                 appropriate slot




                                                                                                         42354344.eps




                                – Fix the radio receiver card in the electric equipment cover by means of the two
                                  screws




                                                                                                         42354444.eps
                                                                                                                        © Terex MHPS GmbH
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16                                                                                                       42354544.eps


                         – Connecting the flat cable from the radio receiver to the controller card of the
                           rope hoist control system




                                                                                                    42354644.eps




                                                                                                    42354844.eps
© Terex MHPS GmbH




                                                                                                    42354744.eps


                         – Installation of the radio receiver card is finished when the above steps been
                           completed. Before the system is put into operation again, make sure that other
                           control components such as, for example, the DSE-10R control pendant with
211 267 44.indd/151014




                           cable, have been disconnected from the system. Otherwise, no clear assign-
                           ment of the control units is possible.



                                                                                                                   17


     5.3 Function following       A general function check of the radio receiver card can be carried out by means of
                                  the light emitting diodes.
         installation
                                                         DIP               LED1              LED2           LED3




                                                                                                                                  43608844.jpg



                                   LED        Colour           Meaning
                                   LED1       Yellow           Radio connection, flashing steadily
                                   LED2       Green            Power on, no error (continuously lit or flashing)
                                   LED3       Red              Error(s) occurred


                                   LED1       LED2             LED3           Meaning
                                   Off        Flashing         Off            Receiver power on, no transmitter logged on
                                   Off        On               Off            Receiver power on. Transmitter logged on, but no radio
                                                                              connection (transmitter off or on standby)
                                   Flashing   On               Off            Receiver has a radio connection
                                                                              • Steady flashing indicates good radio connection
                                                                              • Irregular flashing indicates radio interference
                                                                              Radio connection exists in STOP, Run and parameter-
                                                                              programming modes
                                   Off        Off              On             An internal error has occurred, shown on the transmitter
                                                                              display



                                  Further function checks are only possible by operation of the corresponding
                                  DRC-10 or DRC-J radio transmitters. For this purpose, please refer to the
                                  operating/assembly instructions for the relevant DRC-10 or DRC-J radio
                                  transmitter and for the crane installation (see accompanying documents, page 2).
                                  You will also find corresponding instructions for eliminating possible faults in a
                                  radio control system in the operating/assembly instructions for the DRC-10 or
                                  DRC-J radio transmitter and the crane installation.



     5.4 Putting the receiver     When delivered, the DRC-DR radio receiver has crane ID “NOID”.
                                                                                                                                                 © Terex MHPS GmbH




         into operation for the   All crane movements are blocked. This block is removed when the unit is put into
                                  operation by the assignment of a valid crane ID (other than NOID) to the receiver.
         first time
                                  The radio receiver can be put into operation by means of the relevant radio
                                  transmitter (DRC-10 or DRC-J). The procedure for putting the radio control system
                                  into operation is described in detail in the operating/assembly instructions for the
                                  transmitter.
                                  Operating/assembly instructions required in addition:
                                  Radio transmitter                             Ident. no.:
                                  DRC-10 D3 hand-held transmitter               211 266 44
                                                                                                                                                 211 267 44.indd/151014




                                  DRC-J D3 joystick transmitter                 211 271 44



18


                         6     Using DRC radio controls




                         6.1 DRC-DR receiver           The functions that can be called up with the F1, F2 or horn keys on DRC-10 and
                                                       DRC-J transmitters in connection with a DRC-DR receiver are described in the
                             operating functions       following:
                             in connection with a
                             transmitter
                         6.1.1 F1 function key         Actuate the F1 key to change the crab selection if there are several crabs.
                         Example: tandem operation     The selection is incremented one step further every time the key is actuated:
                                                       I => II => I+II => I
                                                       The modified crab selection is shown on the display of the transmitter.
                                                       If there is only one crab, the F1 key has no function.




                                                            i          NOTE


                                                         After the transmitter is fully switched off:
                                                         or after the rechargeable battery is replaced, the crab selection always starts
                                                         with crane crab 1 when the system is restarted; this means that hoist unit 1
                                                         always starts first when the system is restarted.


                                                                       DANGER
                                                                       If the selection settings on the transmitter are ignored, e.g.
                                                                       for tandem operation.
                                                         Failure to comply with the selection settings on the transmitter repre-
                                                         sents an immediate hazard which can result in serious injury or death.
                                                         You must always set the crab selection on the transmitter when it is switched
                                                         on again after it has been fully switched off.



                         6.1.2 F2 function key         If the parameters are programmed as follows, the current load value of the
                                                       selected crab(s) is saved as a tare value when the F2 key is actuated for 5
                                                       seconds.

                         6.1.3 F1/F2 function keys –   The F1 and F2 keys can also be assigned optional additional functions (e.g. switch
                               additional functions    between tandem units, etc.).

                         6.1.4 Horn key, 1st stage     When the 1st stage of the Horn key is actuated, the horn in the crab control system
                                                       is activated.

                         6.1.5 Horn key, 2nd stage     When the 2nd stage of the Horn key is actuated and held down for more than
                                                       5 seconds, the limit switch test is activated for hoist units that are equipped with
                                                       operating limit switches.
© Terex MHPS GmbH
211 267 44.indd/151014




                                                                                                                                              19


     7   International postal approval




                           DRC D3 transmitters and receivers in the standard delivery form can be
                           operated without any registration or operating fee in the following countries:


                            Countries                                             Frequency range
                            Austria
                            Belgium
                            Bulgaria
                            Croatia
                            Cyprus
                            Czech Republic
                            Denmark
                            Estonia
                            Finland
                            France
                            Germany
                            Greece
                            Hungary
                            Iceland
                            Ireland
                            Italy
                                                                                 2,4-GHz ISM band
                            Latvia
                            Liechtenstein
                            Lithuania
                            Luxembourg
                            Malta
                            Netherlands
                            Norway
                            Poland
                            Portugal
                            Romania
                            Slovakia
                            Slovenia
                            Spain
                            Sweden
                            Switzerland
                                                                                                            © Terex MHPS GmbH




                            United Kingdom
                                                                                                            211 267 44.indd/151014




20


                                                                                         Original                                     Ident. number / Language
                                                                                 EC conformity declaration                                19968044 / EN
                                                                       in the meaning of EC Directive 2006/95/EG, Annex III       Issue           Page
                                                                                                                                  0714            1/ 1

                                                          Hereby we,

                                                          Terex MHPS GmbH
                                                          Forststrasse 16, 40597 Düsseldorf, Germany

                                                          declare that the radio control system for cranes and hoists

                                                          Demag DRC,             consisting of:

                                                          DRC -10 transmitter           Ident. no. 773 591 44
                                                          DRC-J transmitter             Ident. no. 773 593 44
                                                          DRC-DR receiver               Ident. no. 719 439 44
                                                          DRC-MP receiver               Ident. no. 773 594 44

                                                          of serial design are in conformity with the provisions of the following relevant regulation:

                                                          EC Low Voltage Directive 2006/95/EC



                                                          The product additionally complies with the following relevant directives/provisions:

                                                          EC EMC Directive              2004/108/EC
                                                          EC RTTE Directive             1999/5/EC



                                                          Applied harmonised standards and/or C standard drafts, in particular:

                                                          EN 13557                      Cranes - Control elements and control positions
                                                          EN ISO 13849-1                Safety of machinery - Safety-related parts
                                                                                        of control systems - Part 1: General principles for design
                                                                                        Stop function: Category 3, PL d
                                                          EN 14492-2                    Cranes - Power driven winches and hoists -
                                                                                        Part 2: Power driven hoists
                                                          EN 60204-32                   Safety of machinery - Electrical
                                                                                        equipment of machines - Part 32:
                                                                                        Requirements for hoisting machines




                                                          Wetter, 21.11.2014




                                                          i.V. Dr. Thomas Bönker        i.V. Dirk Schulte
                                                          Business Line                 Handling Technology & Drives
                                                          Components                    Engineering & Development




                                                                              Terex Material Handling
 U02180

Subject to change. No liability for errors or omissions


     P                    FCC and Industry Canada Information


                                       FCC information
     This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
     (1) This device may not cause harmful interference, and (2) this device must accept any interference
     received, including interference that may cause undesired operation.
     This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
     to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
     interference when the equipment is operated in a commercial environment. This equipment generates,
     uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
     instruction manual, may cause harmful interference to radio communications.
     Operation of this equipment in a residential area is likely to cause harmful interference in which case the
     user will be required to correct the interference at his own expense.

     Warning
     Changes or modifications not expressly approved by the party responsible for compliance could void the
     user’s authority to operate the equipment.


                                       Industry Canada Information
     This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the
     following two conditions: (1) this device may not cause interference, and (2) this device must accept any
     interference, including interference that may cause undesired operation of the device.

     Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux appareils radio exempts
     de licence. L’exploitation est autorisée aux deux conditions suivantes : (1) l’appareil ne doit pas produire
     de brouillage, et (2) l’utilisateur de l’appareil doit accepter tout brouillage radioélectrique subi, même si le
     brouillage est susceptible d’en compromettre le fonctionnement.

     CAN ICES-3 (A)/NMB-3(A)

     The antenna(s) used for this transmitter must be installed to provide a separation distance of at least 20
     cm from all persons and must not be co-located or operating in conjunction with any other antenna or
     transmitter.

     The installer of this radio equipment must ensure that the antenna is located or pointed such that it does
     not emit RF field in excess of Health Canada limits for the general population; consult Safety Code 6,
     obtainable from Heath Canada’s website www.hc-sc.gc.ca/rpb.


     L’antenne (s) utiliseé pour cet émetteur doit être installé pour fournir une distance de séparation d’au
     moins 20 cm de toute personne et ne doit pas être co-localisées ou opérant en conjonction avec une
     autre antenne ou émetteur.

     L'installateur de cet équipement radio doit veiller à ce que l'antenne est située ou orientée de façon qu'il
     ne dégage pas de champ RF dépassant les limites de Santé Canada pour la population générale;
     Consultez le Code de sécurité 6, disponible sur le site web de www.hc-sc.gc.ca/rpb de Santé Canada.
                                                                                                                        © Terex MHPS GmbH
                                                                                                                        211 267 44.indd/151014




22


The current addresses of our sales offices, subsidiaries and agencies worldwide can be
found on the Terex MHPS GmbH homepage at
www.demagcranes.com/Contact




Terex MHPS GmbH
PO Box 67 · 58286 Wetter (Germany)
Phone +49 (0 )2335 92-0
Fax        +49 (0 )2335 92-7676
                                                                                                                                                               Printed in Germany




www.demagcranes.com


Reproduction in whole or in part only with prior consent of Terex MHPS GmbH, 58286 Wetter (Germany)   Subject to change. Not liable for errors or omissions.



Document Created: 2014-12-19 18:06:19
Document Modified: 2014-12-19 18:06:19

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