Test Report

FCC ID: KOBDR04A

Test Report

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FCCID_310814

                                  The University of Michigan
                                      Radiation Laboratory
                                      3228 EECS Building
                                  Ann Arbor, MI 48109—2122
                                      Tel: (734) 764—0500

                             |
                         Measured Radio Frequency Emissions
                                              From

                 Lear Daimler—Chrysler Skreem Immobilizer
                             HB and LX Series


                                    Report No. 415031—158
                                        March 5, 2003


                                         Copyright © 2003

                                               For:
                                        Lear Corporation
                                      5200 Auto Club Drive
                                 Dearborn, Michigan 48126—9982


                                              Contact:
                                         Jason Summerford
                                 e—mail; jsummerford@lear.com
                                       Tel: 313—593—9293
                                         Fax: 313—240—9306
                                             PO: verbal

                                               Tests supervised by:   //dgég
Measurements made by:     Valdis Liepa         Report approved by:                     L
                                                                       Valdis V. Liepa
                                                                       Research Scientist


Summary
Tests for compliance with FCC Regulations, Part 15, Subpart C, and for compliance with Industry
Canada RSS—210, were performed on Lear Skreem HB and LX Immobilizer. This device is
subject to Rules and Regulations as a transmitter. As a digital device it is exempt.
        In testing performed November 4, 2002, the device tested in the worst case met the allowed
specifications for transmitter radiated emissions by 38.4 dB (see p. 6).
        The conductive emission tests do not apply, since the device is powered from an
automotive 12—volt battery.


                                    a
1. Introduction
Lear Skreem Immobilizer was tested for compliance with FCC Regulations, Part 15, adopted under
Docket §$7—389, April 18, 1989, and with Industry Canada RSS—210, Issue 5, dated February 14,
1998. The tests were performed at the University of Michigan Radiation Laboratory Willow Run Test
Range following the procedures described in ANSI C€63.4—1992 "Methods of Measurement of Radio—
Noise Emissions from Low—Voltage Electrical and Electronic Equipment in the Range of 9 kHz to 40
GHz". The Site description and attenuation characteristics of the Open Site facility are on file with
FCC Laboratory, Columbia, Maryland (FCC Reg. No: 91050) and with Industry Canada, Ottawa, ON
(File Ref. No: IC 2057).
                            .   1        .



2. Test Procedure and Equipment Use
The test equipment commonly used in our facility is listed in Table 2.1 below. The second column
identifies the specific equipment used in these tests. The HP 8593E spectrum analyzer is used for
primary amplitude and frequency reference.



                                        Table 2.1. Test Equipment.
Test Instrument                          Eqpt Used      Manufacturer/Model
Spectrum Analyzer (0.1—1500 MHz)                        Hewlett—Packard, 182T/8558B
Spectrum Analyzer (IkHz—22GHz)                    X     Hewlett—Packard $593¥A SN: 3107A01358
Spectrum Analyzer (OkHz—26GHz)                    X     Hewlett—Packard 8§593E, SN: 3412A01131
Spectrum Analyzer (OkHz—26GHz)                          Hewlett—Packard $563E, SN:; 3310A01174
Spectrum Analyzer (OkHz—40GHz)                          Hewlett—Packard 8564E, SN: 3745¥01031
Power Meter                                             Hewlett—Packard, 432A
Power Meter                                             Anritsu, MLA48O03A/MP
Harmonic   Mixer   (26—40 GHz)                          Hewlett—Packard 11970A, SN:      3003A08327
Harmonic   Mixer   (40—60 GHz)                          Hewlett—Packard 11970U, SN:      2332A00500
Harmonic   Mixer   (75—110 GHz)                         Hewlett—Packard 11970W, SN:      2521A00179
Harmonic   Mixer   (140—220 GHz)                        Pacific Millimiter Prod., GMA,   SN: 26
S—Band Std. Gain Hormm                                  S/A, Model SGH—2.6
C—Band Std. Gain Horn                                   University of Michigan, NRL design
XN—Band Std. Gain Hom                                   University of Michigan, NRL design
X—Band Std. Gain Horn                                   S/A, Model 12—8.2
X—band horn (8.2— 12.4 GHz)                             Narda 640
X—band horn (8.2— 12.4 GHz)                             Scientific Atlanta , 12—8.2, SN: 730
K—band horn (18—26.5 GHz)                               FXR, Inc., K638KF
Ka—band horn (26.5—40 GHz)                              FXR, Inc., U6®38A
U—band horn (40—60 GHz)                                 Custom Microwave, HO19
W—band horn(75—110 GHz)                                 Custom Microwave, HO10
G—band horn (140—220 GHz)                                Custom Microwave, HOSR
Bicone Antenna (30—250 MHz)                       X     University of Michigan, RLBC—1
Bicone Antenna (200—1000 MHz)                     X     University of Michigan, RLBC—2
Dipole Antenna Set (30—1000 MHz)                        University of Michigan, RLDP—1,—2,—3
Dipole Antenna Set (30—1000 MHz)                        EMCO 2131C, SN: 992
Active Rod Antenna (30 Hz—50 MHz)                       EMCO 3301B, SN: 3223
Active Loop Antenna (30 Hz—50 MHz)                X     EMCO 6502, SN: 2855
Ridge—horm Antenna (300—5000 MHz)                       University of Michigan
Amplifier (5—1000 MHz)                                  Avantak, A11—1, A25—18
Amplifier (5—4500 MHz)                                  Avantak
Amplifier (4.5—13 GHz)                                  Avantek, AFT—12665
Amplifier (6—16 GHz)                                    Trek
Amplifier (16—26 GHz)               Nee                  Avantek
LISN (50 uH)                                             University of Michigan
Signal Generator (0.1—2060 MHz)               ,          Hewlett—Packard, 8657B
Signal Generator (0.01—20 GHz )                          Hewlett—Packard


3. Configuration and Identification of Device Under Test

The DUT is a car security system that electronically identifies the "real" ignition key for the car. The
system tested consisted of a T/R module (including coupling coil antenna) and a "passive"
transponder imbedded in the key. The transponder in the key is considered passive because it uses
the energy supplied by the transmitter coil to operate its micro and, hence, is not subject to the
regulations. Also the module contains a 315 MHz RKE receiver; this was tested and results reported
in a separate report. The DUT was mounted on aluminum lock housing and its 0.5 m harness
connected to a control/junction box. The 12—volt power supply was placed under the test table. A
remote laptop was connected to the junction box to put the DUT in appropriate test mode.
        The DUT was designed and manufactured by Lear Corporation, 5200 Auto Club Drive,
Dearborn, MI 48 126. It is identified as:

                          Lear Skreem Immobilizer
                          DCX P/N: 56038675AH (HB), 56038665AG (LX)
                          S/N: 00336, DV2498, respectively
                          FCC ID: KOBDRO4A
                          IC: 3521 A—RO4B

The HB and LX versions use the same PCB and electronics. Differences are only in plastic and lock
housings. The HB version was tested completely; for LX version only the fundamental emission was
measured.


3.1 EMI Relevant Modifications
None.

4. Emission Limits

4.1 Radiated Emission Limits
The DUT tested falls under the category of an Intentional Radiators and the Digital Devices, subject
to Subpart C, Section 15.209; and Subpart B, Section 15.109 (transmitter generated signals
excluded); and Subpart A, Section 15.33. The applicable testing frequencies with corresponding
emission limits are given in Tables 4.1 and 4.2 below. As a digital device, it is exempt.



       Table 4.1. Radiated Emission Limits (FCC: 15.205, 15.35; IC: RSS—210 (6.2.2(r), 6.3)).
                                              (Transmitter)


                                                            Fundamental
                                    Frequency              and Spurious*
                                      (MHz)                   (uV/m)
                                    0.009—0.490          2400/F(kHz), 300m
                                    0.490—1.705          24,000/F(kHz), 3Om
                                    0.090—0.110              Restricted
                                     0.49—0.5 1                Bands
                                 * Harmonics must be below the fundamental.


For extrapolation to other distances, see Section 6.6.


        Table 4.2. Radiated Emission Limits (FCC: 15.33, 15.35, 15.109; IC: RSS—210, 6.2.2(r)).
                                              (Digital Class B)


                  Freq. (MHz)                 E1;, (3m) puV/m          Ein dB(uV/m)
                       30—88                        100                     40.0
                       88—216                       150                     43.5
                      216—960                       200                     46.0
                      960—2000                      500                     54.0
                                Note:   Average readings apply above 1000 MHz (1 MHz BW)
                                        Quasi—Peak readings apply to 1000 MHz (120 kHz BW)


4.2 Conductive Emission Limits
The conductive emission limits and tests do not apply here, since the DUT is powered from an
automobile 12 VDC system.

5. Radiated Emission Tests and Results

5.1 Anechonic Chamber Measurements
To familiarize with the radiated emission behavior of the DUT, the DUT was first studied and
measured in a shielded anechoic chamber. In the chamber there is a set—up similar to that of an
outdoor 3—meter site, with a turntable, an antenna mast, and a ground plane. Instrumentation includes
spectrum analyzers and other equipment as needed. In this case, the receiving antenna was an active
loop, placed on a tripod, approximately 1.5 meters above ground.
        The DUT was laid on the test table as seen in the Appendix Setup Photos. Using the loop
antenna we studied emissions up to 2 MHz. The spectrum analyzer resolution and video bandwidths
were usually set to 1 kHz, and sometimes down to 300 Hz. Emissions were studied with the plane of
the loop perpendicular and parallel to the direction of propagation from the DUT. Larger emissions
were observed when the loop was perpendicular. In the chamber we also recorded the spectrum and
modulation characteristics of the carrier. These data are presented in subsequent sections. In
scanning from 0.0—2.0 MHz there were no spurious emissions observed other than harmonics. In
some instances, it was difficult to separate the DUT emissions from AM band signals.

5.2 Outdoor Measurements
After the chamber measurements, the emissions on our outdoor 3—meter site were measured. For
transmitter emissions a loop antenna was used; the resolution bandwidth was usually 1 kHz. See
Appendix for measurement set—up. For digital emissions bicone and dipole antennas were used.
        See Section 6.6 for field extrapolation of transmitter data from 3 m to 300 m.

5.3 Computations and Results
To convert the dBm measured on the spectrum analyzer to dB(uV/m), we use expression

                          E3(dBuV/m) = 107 + Pr + Ka — Kg + Kg

where        Pr   =     power recorded on spectrum analyzer, dB, measured at 3 m
             Ka   =      antenna factor, dB/m
             Kg   =     pre—amplifier gain, including cable loss, dB
             Kg   =      pulse operation correction factor, dB (see 6.1)

         When presenting the data, at each frequency the highest measured emission under all of the
possible orientations is given. Computations and results are given in Table 5.1. There we see that as
a transmitter, the DUT meets the limit by 38.4 dB.


6. Other Measurements and Computations

6.1 Correction For Pulse Operation
In normal a operation the transmitter is activated when the ignition key is first turned on. The device
then transmitts for about 61ms. See Figure 6.1. The averaging factor for such operation is

                Kg = 61 ms / 100 ms = 0.61 or —4.3 dB
                                                    |
6.2 Emission Spectrum
Using the loop antenna, the emission spectrum was recorded and is shown in Figure 6.2.
Unfortunately, the measurement is contaminated by AM stations.

6.3 Bandwidth of the Emission Spectrum
The measured spectrum of the signal is shown in Figure 6.3. From the plot we see that the —20 dB
bandwidth is 22 kHz and the center requency is about 125.0 kHz.

6.4 Effect of Supply Voltage Variation
The DUT has been designed to be operated from an automobile 12VDC system. For this test, the
relative power radiated was measured at the fundamental as the voltage was varied from 5.3 to 18.0
volts. The emission variation is shown in Figure 6.4.

6.5 Input Voltage and Current
              V =     12.3 V
               I =    130 mA (during transmission)

6.6 Field Behavior from 125 kHz to 1.25 MHz
Because at the specified 300/30 m measurement distance the signal is too small to measure,
measurements were made at 3 m. To translate the measurement from 3 m to the 300/30 m distance,
we computed the field behavior for a Hertzian (small loop) dipole using equations found in most
antenna books, such as, Balanis Antenna Theory Analysys and Design, 1997 John Wiley & Sons, 2nd
Edition, pg. 207—208. The applicable results that we need arce:

Freq (kHz)       H—component            Extrap positions   __Correction (dB)            Notes
 125                 Radial                 3m/300m            117.9 dB             Axial coupling
 125                 Transverse             3m/300m            121.2 dB             Planar coupling
250                  Radial                 3m/300m            114.6 dB             Axial coupling
250                  Transverse             3m/300m            113.4 dB             Planar coupling
375                  Radial                 3m/300m            111.9 dB             Axial coupling
375                  Transverse             3m/300m            105.6 dB             Planar coupling
500                  Radial                 3m/30m             59.6 dB              Axial coupling
500                  Transverse             3m/30m             60.6 dB              Planar coupling
625                  Radial                 3m/30m             59.4 dB              Axial coupling
@25                  Transverse             3m/30m             60.6 dB              Planar coupling
750                  Radial                 3m/30m             59.1 dB              Axial coupling
750                  Transverse             3m/30m             60.8 dB              Planar coupling
875                  Radial                 3m/30m             58.9 dB              Axial coupling
875                  Transverse             3m/30m             61.0   dB            Planar coupling
1000                 Radial                 3m/30m             58.6   dB            Axial coupling
1000                 Transverse             3m/30m             61.2   dB            Planar coupling
1125                 Radial                 3m/30m             58.3   dB            Axial coupling
1125                 Transverse             3m/30m             61.2   dB            Planar coupling
1250                 Radial                 3m/30m             57.9   dB            Axial coupling
1250                 Transverse             3m/30m             61.2   dB            Planar coupling

In the data table, Table 5.1, the measured field is decreased by the dB values given above to represent
the field at 300m or 30m, which ever is applicable.

                                                5


                                          Table 5.1 Highest Emissions Measured
                                 Transmitter Radiated Emissions                             Lear Skreem Immobilizer; FCC/IC
     Freq.    Ant.     Ant.      Pr,3m    Det.|   Ka        Kg      E*      Elim*   Pass                HB with RKE
NJ   MHz      Used |Orien.|       dBm     |Used| dB/m|      dB    ABuV/mdBuV/m      _dB                  Comments
 1| 0.1250|   Loop |V/perg —33.1           Pk     9.9       0.0    —384     25.7    64.1   |loop perp. (axis in dir. of prop.)
 110.1250|    Loop     |V/par|    —39.4    Pk     9.9       0.0    —47.9    25.7    73.6   |loop paral (loop in dir. of prop.)
 1| 0.1250|   Loop       H        —36.2    Pk     9.9       0.0    —44.7    25.7    704    |loop horiz (loop in horizontal plane)
 2|0.2500|    Loop [V/perp —75.2           Pk     9.8       0.0    —77.3    19.6    96.9   |noise
 210.2500|    Loop |V/par|        —74.8    Pk     9.8       0.0    —75.7    19.6    95.3   |noise
 2|0.2500|    Loop       H        —75.8    Pk     9.8       0.0    —76.7     19.6   96.3   |noise
 3| 0.3750|   Loop |V/perg —67.9           Pk     9.8       0.0    —67.3     16.1   834
 3]0.3750|    Loop |V/par|        —71.4    Pk     9.8       0.0    —6M4.5    16.1   80.6
 3|0.3750|    Loop    H     —73.6          Pk     9.8       0.0    —66.7    16.1    82.8
 4|0.5000|    Loop |V/perp| —80.1          Pk     9.8       0.0    —22.9    33.6    56.5   |noise
 4]0.5000|    Loop V/par| —79.2            Pk     9.8       0.0    —23.0    33.6    56.6   |noise
 4|0.5000|    Loop       H        —79.5    Pk     9.8       0.0    —23.3    33.6    56.9   |noise
 5| 0.6250|   Loop |V/perg        —64.1    Pk     9.8       0.0    — 6.7    31.7    38.4   [noise, background rf
 510.6250|     Loop |V/par|       —68.8    Pk     9.8       0.0    —12.6    31.7    44.3   |noise, background rf
 5|0.6250|     Loop      H        —67.3    Pk     9.8       0.0    — 9.6    31.7    41.3   |noise, background rf
 61|0.7500|    Loop     All       —70.2    Pk     9.8       0.0    —12.5     30.1   42.6   |noise, background rf
 7| 0.8750|    Loop     All       —88.7    Pk     9.8       0.0    —30.8    28.8    59.6 |noise
 8| 1.0000|    Loop     All       —76.5    Pk     9.8       0.0    —18.3    27.6    45.9   |noise, background rf
 9| 1.1250|    Loop     All       —73.9    Pk     9.8       0.0    —154      26.6   42.0   Inoise, background rf
10| 1.2500|    Loop     All       —76.1    Pk     9.8       0.0    —17.2    25.7    42.9   Inoise



     LX with RKE
 1| 0.1250|    Loop |V/perg| —31.6         Pk     9.9       0.0    —36.9     25.7   62.6   |loop perp. (axis in dir. of prop.)



              * Averaging applies up 490 kHz, 4.3 dB in this case
                Limit at 300m for £<0.490MHz; 30m for £>0.490MHz
               Measurements made at 3m, see Sec.6.6 for extrapolation values
               Usually IkHz RBW used, sometimes lower to reduce ambient and instrument noise



                                          Digital Radiated Emissions, Class B
      Freq.    Ant.     Ant.       Pr     Det.|   Ka        Kg      E3      E3lim   Pass
#     MHz      Used     Pol.      dBm     |Used|dB/m|       dB    f{@BuV/mdBuV/m     _dB                 Comments


              Meets cllass B iimit by r|nore thlan 20d}|3


                                                                                                     Meas. 01/31/03; U of Mich.


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    CENMT                                                                         SF f1 N           Az




                                                                                            13 T
                                  k Ha                    VBW 19 kHz        #SWP e2 80             mses




            Figure 6.1. Transmission modulation characteristics.




    £1=18:49            a1 JAN 2003
    REF .09 4Bm                         #AT 18 dB
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    STRART 8 Hz                                                            sTOP z.000 MHz
         #EES BM          & .9       k Mz                 VBNM   3   kHz     SWP ABYT msec




            Figure 6.2. Emission spectrum of the DUT.
                               The amplitudes are only indicative (not calibrated).


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EEF 109                         .0     dBm             AT   28   dB                                     «47
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                                                   z                                  .   SPFAN 50@ .AB0 kHz
                                                   k Hz               VBW   1   kHz          SWUWF 3208 msec




                 Figure 6.3. Measured bandwidth of the DUT. (repeated pulses)




                                     —0.5


                                     —0.7 —
       Relative Amplitude, dB




                                     —0.9 7


                                     ~1.1 4


                                     ~1.3 4


                                     —1.5                   T                T            *
                                            0                               10                          20
                                                                 Supply Voltage, VDC



                                            Figure 6.4. Relative emission at 125 kHz vs. supply voltage.


                  DUT on OATS




    Close- up on the DUT on OATS


9



Document Created: 2003-03-10 14:20:48
Document Modified: 2003-03-10 14:20:48

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