Alignment

FCC ID: K6610342150

Parts List/Tune Up Info

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FCCID_1061972

                                                                                    FCC ID:K6610342150
                                                                                    IC: 511B-10342150
                                                                                     Alignment




                                    VX-5500L Alignment
The VX-5500 has been carefully aligned at the factory for the specified performance across the frequency
range specified for each version.
Realignment should therefore not be necessary except in the event of a component failure, or alteration of
version. All component replacement and service should be performed only by an authorized VERTEX
STANDSRD representative, or the warranty policy may be voided.
The following procedures cover the sometimes critical and tedious adjustments that are not normally
required once the transceiver has left the factory. However, if damage occurs and some parts are
replaced, realignment may be required. If a sudden problem occurs during normal operation, it is likely
due to component failure; realignment should not be done until after the faulty component has been
replaced.
We recommend that servicing be performed only by authorized VERTEX STANDARD service technicians
who are experienced with the circuitry and fully equipped for repair and alignment. Therefore, if a fault is
suspected, contact the dealer from whom the transceiver was purchased for instructions regarding repair.
Authorized VERTEX STANDARD service technicians realign all circuits and make complete performance
checks to ensure compliance with factory specifications after replacing any faulty components. Those who
do undertake any of the following alignments are cautioned to proceed at their own risk. Problems caused
by unauthorized attempts at realignment are not covered by the warranty policy. Also, VERTEX
STANDARD must reserve the right to change circuits and alignment procedures in the interest of
improved performance, without notifying owners. Under no circumstances should any alignment be
attempted unless the normal function and operation of the transceiver are clearly understood, the cause of
the malfunction has been clearly pinpointed and any faulty components replaced, and the need for
realignment determined to be absolutely necessary. The following test equipment (and thorough
familiarity with its correct use) is necessary for complete realignment. Correction of problems caused by
misalignment resulting from use of improper test equipment is not covered under the warranty policy.
While most steps do not require all of the equipment listed, the interactions of some adjustments may
require that more complex adjustments be performed afterwards. Do not attempt to perform only a single
step unless it is clearly isolated electrically from all other steps. Have all test equipment ready before
beginning, and follow all of the steps in a section in the order presented.


Required Test Equipment

RF signal generator: calibrated output level at 1000 MHz (0 dBµ =1.0 µV - closed circuit)
Deviation Meter (linear detector)
AF Milli voltmeter
SINAD Meter
Inline Wattmeter with 5% accuracy at 1000 MHz
Regulated DC Power Supply: adjustable from 10 to 17 VDC, 15A
50 Ω Non-reactive Dummy Load: 100W at 1000 MHz
Frequency Counter: >0.1-ppm accuracy at 1000 MHz
AF Signal Generator
DC Voltmeter: high impedance
RF Sampling Coupler (attenuation pad)
AF Dummy Load: 4 Ω, 20W
Oscilloscope
Spectrum Analyzer
IBM PC/compatible computer w/ VERTEX STANDARD CT-71 programming cable and CE-49 channel
programming editor.




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                                                                                 Vertex Standard Co., Ltd.


                                                                                     FCC ID:K6610342150
                                                                                     IC: 511B-10342150
                                                                                      Alignment



 50-Ω                           RF Signal
Dummy load                                     Generator

                        RF Sampling
Inline Wattmater         Coupler
                                              Transceiver

Deviation Meter                 CT-71

                       CT-29 Connection
 Frequeuncy            Cable                  Power Supply
  Counter                         IBM PC      13.8V DC
                       COM port




Alignment Preparation & Precautions

A dummy load and inline wattmeter must be connected to the main antenna jack in all procedures that call
for transmission, except where specified otherwise. Correct alignment is not possible with an antenna.
After completing one step, read the following step to determine whether the same test equipment will be
required. If not, remove the test equipment (except dummy load and wattmeter, if connected) before
proceeding.
Correct alignment requires that the ambient temperature be the same as that of the transceiver and test
equipment, and that this temperature be held constant between 20 and 30 °C (68 and 86 °F). When the
transceiver is brought into the shop from hot or cold air it should be allowed some time for thermal
equalization with the environment before alignment. If possible, alignments should be made with oscillator
shields and circuit boards firmly affixed in place. Also, the test equipment must be thoroughly warmed up
before beginning.
Before beginning, connect the transceiver and PC using the CT-71 programming cable as described in the
EEPROM Programming chapter, and downloads the EEPROM data from the transceiver to the computer.
Store this data in a disk file so that it can be saved and retrieved later. Using the table below, program the
channel, CTCSS, and DCS alignment settings for your transceiver version. Upload this file to the
transceiver.

Note: Signal levels in dB referred to in this procedure are based on 0 dBm = 0.5 µV (closed circuit).

Caution: Do not connect this line to ground, and be certain that the speaker has adequate capability
to handle the audio output from the radio.
Because of the bridge audio amplifier circuit used in the radio, it is necessary to construct and use a
simple audio load test adapter as shown in the schematic diagram above, when conducting receiver
alignment steps.


  3.5φ PLUG
                                            Attenuated
                                            Test Output (1/2)
                              2 Ω10 W

                                            Ground

                              + 470 µF
                              2 Ω 10 W


     AF Test Adapter Schematic



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                                                                                  Vertex Standard Co., Ltd.


                                                                                 FCC ID:K6610342150
                                                                                 IC: 511B-10342150
                                                                                  Alignment



Alignment Channel Frequencies

    Channel   Frequency    CTCSS      DCS     Narrow
               (simplex)   Encode    Encode    /wide
     CH1      29.70MHz      None      None     Wide
     CH2      33.34MHz      None      None     Wide
     CH3      33.35MHz      None      None     Wide
     CH4      37.00MHz      None      None     Wide



     CH8      33.35MHz     151.4Hz   None     Wide
     CH9      33.35MHz      None     023      Wide




PLL & Transmitter

Set up the test equipment as shown for transmitter alignment.
Maintain the supply voltage at 13.8 V DC for all steps.

PLL VCV
Connect the positive lead of the DC voltmeter to the test point TP1010(VCV) on the Main Unit, as
indicated in the figure, and the negative lead to chassis ground.

Set the transceiver to the band high edge(center) frequency channel(CH2), then adjust T1011 on the
Unit for 7 V on the voltmeter.

Key the transmitter to the band high edge frequency channel(CH4)and adjust T1006 on the Unit for 7 V
on the voltmeter.

Next select to the band high edge frequency channel(CH4), then adjust T1005 on the Unit for 7V on the
voltmeter.

Next select to the band low edge frequency channel(CH1) and confirm about 3.1 V (2.8V – 3.4V) on the
voltmeter.

Next select to the high band (low edge ) frequency channel(CH3) and confirm about 3.7 V (3.4V – 4.0V)
on the voltmeter.

Key the transmitter, and confirm about 7 V (6.9 V – 7.1 V) on the voltmeter.

Transmitter Output Power
Select band center frequency channel, and select high power output level.
Key the transmitter and adjust by control commands for high power from the computer for 70 ± 2 W as
indicated on the wattmeter.

Select band center frequency channel, and select low power output level.
Key the transmitter and adjust by control commands for low power from the computer for 30 ± 1 W as
indicated on the wattmeter.

Transmitter Deviation

Microphone Audio Modulation Level
Select band center frequency channel, and adjust the AF generator for 25 mV (-30 dBm) output at 1 kHz
to the microphone jack.

Key the transmitter and adjust by control commands for maximum deviation from the computer for 4.2 kHz
± 0.2 kHz deviation as indicated on the deviation meter.

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                                                                               Vertex Standard Co., Ltd.


                                                                                    FCC ID:K6610342150
                                                                                    IC: 511B-10342150
                                                                                     Alignment

CTCSS Modulation Level
Select band center frequency channel, with 151.4 Hz CTCSS encode, and reduce the AF generator
injection to zero.

Key the transmitter and adjust by control commands for CTCSS deviation from the computer for 0.7 kHz ±
0.1 kHz deviation as indicated on the deviation meter.

DCS Modulation Level
Select band center frequency channel, with DCS 023 enabled, reduce the AF generator injection to zero.

Key the transmitter and adjust by control commands for DCS deviation from the computer for 0.7 kHz ±
0.1 kHz deviation as indicated on the deviation meter.


Receiver
Set up the test equipment as shown for receiver alignment, and construct the audio test adapter as
described in the box below.

With the transceiver set to band center frequency channel, and the RF signal generator tuned to the same
frequency, set the generator for ±3.0 kHz deviation (for 25 kHz steps) with 1kHz tone modulation, and
set the output level for 1 µV at the antenna jack.

Adjust by control commands for tune from the computer for optimum SINAD, reducing signal generator
output level as necessary for proper meter deflection.

After the previous step, final signal generator level should be less than 0.25 µV for 12 dB SINAD.

Squelch Threshold
Select band center frequency channel, and the RF signal generator turned to the same frequency, set the
generator for ±3.0 kHz deviation with 1 kHz tone modulation, and set the output level for -8 dBµ at the
antenna jack.

Adjust the squelch threshold level by control commands for squelch threshold from the computer so that it
just closes (BUSY LED turns off).




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                                                                                Vertex Standard Co., Ltd.



Document Created: 2008-12-09 10:16:02
Document Modified: 2008-12-09 10:16:02

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