Parts List and Tune Up 5

FCC ID: H25PD2TX5000S

Parts List/Tune Up Info

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FCCID_1633720

Quality Management System QMS-F-0001 Test Procedure Template - DTC, Originator: D. Sullivan, MPC# 0595, Rev. 15-Apr-11, page 1 of 8 TP1910958 Test Procedure PD2-TX-5000-S Top Level Revision 0.001 Originator: Kevin Mc Sweeney Revision History Rev ECO No. Description Project Eng Elec. Eng Manager (Initials & Date) (Initials & Date) (Initials & Date)

Quality Management System QMS-F-0001 Test Procedure Template - DTC, Originator: D. Sullivan, MPC# 0595, Rev. 15-Apr-11, page 2 of 8 TP1910958 Rev. 0.001 01/03/12 1.0 Purpose This test procedure is for Manufacturing to confirm the proper operation of an S-band PD2 transmitter combined with a Stealth power amplifier. 2.0 Scope This procedure verifies the output power of an additional Power Amp when integrated with a S Band PD2 transmitter. The PD2 transmitter is a final tested unit and the power amp is a purchased part, 8720781. 3.0 Definitions / Acronyms DUT – device under test PA – power amplifier 4.0 Notes Preliminary Setup: 1. Set the main DC supply to 12.0 Vdc, current limit to 7.0 amps, output off. Set the control DC supply to 5.0 Vdc, current limit to 50mA, output off. 2. Connect the power supplies to the DUT terminal block as shown in Figure 1 using suitable gauge wire. 18 AWG for 12 volt, 24 AWG for the control. 3. Except as noted the spectrum analyzer controls should be set to AUTO. 4. This test procedure assumes a fully tested Palladium II transmitter is installed in the DUT. 5. Although this is a 5 Watt TX, care is taken to not exceed 4.8 watts when operating at 12.0 volts so as not to exceed 5 watts if operated at 13.8 volts. FCC rules do not permit greater than 5 watt RF output. 5.0 Test Equipment Required Item Critical Parameter Suggested Power supply , main 0-20V,10 A Agilent E3633A Power supply, control 0-18V, 3A Kikusui PAB 18-3A Multimeter HP 34401A Attenuator 50W, 20 dB Inmet 64671 Attenuator 5W, 20 dB MCL BW-520WS RF Power Meter HP 437B RF Power Sensor HP 8481A DTC Communications, Inc Page 2 of 8

Quality Management System QMS-F-0001 Test Procedure Template - DTC, Originator: D. Sullivan, MPC# 0595, Rev. 15-Apr-11, page 3 of 8 TP1910958 Rev. 0.001 01/03/12 Spectrum Analyzer Avantest U3771 Directional Coupler 10 dB Narda 42404B-10 Power Splitter 8230007/MCL ZN2PD-9G Video Generator NTSC Leader LCG-400 Video Monitor NTSC Sony LMD-1410 S-Band COFDM RX DTC TF351 Attenuator 2W, 30 dB MCL VAT-30 + 6.0 Test Equipment Setup RED BLACK ORANGE FIGURE 1 7.0 Test Procedure MEASURED STEP PROCEDURE USING NOTES AT 1. Set up the test equipment as shown in Fig. 1. DTC Communications, Inc Page 3 of 8

Quality Management System QMS-F-0001 Test Procedure Template - DTC, Originator: D. Sullivan, MPC# 0595, Rev. 15-Apr-11, page 4 of 8 TP1910958 Rev. 0.001 01/03/12 MEASURED STEP PROCEDURE USING NOTES AT 2. Turn on the output of the main The cooling fan should DC power supply. turn on along with the PD2 TX. The power amplifier will be off. Current draw should be approximately 660 mA. 3. Connect a PC with a serial port 8970146-xxx, to the programming connector File name: on the DUT. Open Palladium PalladiumMfgConfig.exe Mfg Config software on PC Confirm Connection to Palladium II and reading data from DUT. 4. Set Configuration Frequencies Refer to Appendix A of and this Procedure Set Power Calibration Config 1 to Minimum Frequencies on DUT freq Set each Level (dB) to 25 to Config 2 to Intermediate start. freq 1 Press the Commit All button to Config 3 to Center freq save and activate the changes. Config 4 to Intermediate freq 2 Config 5 to Maximum freq 5. Turn the control power supply Current draw on the output on. main supply will be approximately 6 amps and the power meter should be indicating output power from the amplifier. 6. Set Minimum freq Level (dB) for an output power between 4.5 to Adjustable in .25 dB 4.8 watts. Do not exceed 4.8 Control increments watts. Software Engineering Options Power Cal. RF power Press the Commit meter button to activate the changes. 7. Set DUT to Config 2 Control (Intermediate freq 1) Software 8. Set Intermediate freq 1 Level Control Adjustable in .25 dB (dB) for an output power Software increments between 4.5 to 4.8 watts. Do not Engineering Options exceed 4.8 watts. Power Cal. Press the Commit button to activate the changes. DTC Communications, Inc Page 4 of 8

Quality Management System QMS-F-0001 Test Procedure Template - DTC, Originator: D. Sullivan, MPC# 0595, Rev. 15-Apr-11, page 5 of 8 TP1910958 Rev. 0.001 01/03/12 MEASURED STEP PROCEDURE USING NOTES AT 9. Set DUT to Config 4 Control (Intermediate freq 2) Software 10. Set Intermediate freq 2 Level (dB) for an output power Control Adjustable in .25 dB between 4.5 to 4.8 watts. Do not Software increments exceed 4.8 watts. Engineering Options RF power Power Cal. meter Press the Commit button to activate the changes. 11. Set DUT to Config 5 (Maximum Control freq) Software 12. Set Maximum freq Level (dB) for Adjustable in .25 dB an output power between 4.5 to Control increments 4.8 watts. Do not exceed 4.8 Software Engineering Options watts. Power Cal. RF power Press the Commit meter button to activate the changes. 13. Perform the following steps (14 thru 22) for each config 1(Minimum freq), 3(Center freq) and 5(Maximum freq) 14. Record Test config frequency on data sheet per appendix A 15. Measure the RF output power. 4.8 watts max. RF power Record the value on the data meter Repeat steps 6-12 if sheet. necessary 16. Measure Modulated spectrum + 1.25 MHz -23 dBc min Spectrum analyzer - 1.25 MHz -23 dBc min Spectrum settings: Record the values on the data analyzer Span = 5 MHz. sheet. ResBW = 3 kHz. VideoBW = 3 kHz Trace/Averaging = On/25 per Minute. 17. Video and SNR Choose a Test Receiver config and set it to Center Freq per Appendix A & B. 18. Set the video pattern to generate a color bar pattern. DTC Communications, Inc Page 5 of 8

Quality Management System QMS-F-0001 Test Procedure Template - DTC, Originator: D. Sullivan, MPC# 0595, Rev. 15-Apr-11, page 6 of 8 TP1910958 Rev. 0.001 01/03/12 MEASURED STEP PROCEDURE USING NOTES AT 19. Check performance with color Video The picture should be bar pattern. monitor clean and free of noise or distortion. Observe the Video picture on the video monitor. Note the test on the data sheet. 20. Observe the video monitor and 15 dB min record SNR level on data sheet. 21. Record 12 volt current draw 6 .5 Amps max. 22. Program final frequencies. Appendix C 23. Measure the RF power for Use the channel output channels 1-8, and record on the attenuation if necessary data sheet. Record the channel to keep the power below output attenuation value on the 4.8 watts. data sheet. 24. Record the power calibration attenuation values on the data sheet. 25. Turn off control supply. 26. Turn off 12 volt supply 27. End of test. Appendix A: Test Frequencies and Band Limits: Intermediate Intermediate Maximum Unit Band Minimum freq freq 1 Center freq freq 2 freq Type S 2350 2400 2425 2450 2500 21 DTC Communications, Inc Page 6 of 8

Quality Management System QMS-F-0001 Test Procedure Template - DTC, Originator: D. Sullivan, MPC# 0595, Rev. 15-Apr-11, page 7 of 8 TP1910958 Rev. 0.001 01/03/12 Appendix B: Initial DUT Parameters: Unit Name: DTC-1 Config: Channel being programmed Unit Address: Current Address Modulation Bandwidth: 2.5 MHz Output Freq.: As Required Modulation Output: On Output Power: High Output Attenuation (dB):0.00 Data Scrambling: Off Output Attenuation Low (dB): 32.00 Sleep Mode: No DVBT Service Name: DTC_1 Video Input: NTSC (Pal if required) DVBT FEC Rate: ½ Video Sharpness: Normal DVBT Guard Interval: 1/32 Horizontal Resolution: 528 DVBT Modulation: QPSK Heartbeat: Off DVBT Spectrum Inversion: Normal DVBT 4 kHz Offset: none MPEG Mode: MPEG2 MPEG4 Encoding Mode: Low delay interlace Narrowband FEC Rate: 2/3 MPEG4 Frame Rate Full Narrowband Guard Interval: 1/16 Narrowband Modulation: QPSK Audio Encoder: 32 kHz 12 bit stereo Audio Input Level: 24 Chain Number 0 Data Channel: On Chaining Input: OFF Data Baud Rate: 115200 Chaining Output: OFF Note: Bold Italics items usually need to be entered for each configuration. Appendix B: Using Palladium RX Utility Receiver Settings Control software P/N 8970146-xxx Unit Name DTC-1 Config (Channel being programmed) Unit Address Current Address Down Converter LO Per Appendix A Unit Number 0 Down Converter LO side Low Rx Frequency Current Freq (NB) (DVBT) OFDM Bandwidth 2.5 MHz 8MHz Power Up Line Standard 525 OFDM Guard Interval 1/16 1/32 Input Line Standard status OFDM Modulation status NTSC Mode NTSC OFDM FEC Rate status Blue Screen On Fail On OFDM Polarity Normal See note Input A Level status Input A SNR status Input B Level status Input B SNR status Input C Level status Input C SNR status Input D Level status Input D SNR status Data Channel On BER Pre-errors status Data Baud Rate status BER Post-errors status DTC Communications, Inc Page 7 of 8

Quality Management System QMS-F-0001 Test Procedure Template - DTC, Originator: D. Sullivan, MPC# 0595, Rev. 15-Apr-11, page 8 of 8 TP1910958 Rev. 0.001 01/03/12 Data Parity status Packet Errors status Data Scrambling See Appendix F MPEG4 Deblock Filter Off Globals Frame Rate 2 LNB Power On On Screen Display Current Channel Bandwidth Hunting Off Globals Display Diag Enabled Config Select Enabled Sync LED Enabled Input level offset (-30, +30) 0 Error LED Enabled RSSI level offset (-50, +50) -30 AGC/RSSI S.F (0.0, +10.0) 3 (4 for C Band) Note: Click the Read button in the Globals section to retrieve current settings. Setting Channel to program: Enter the channel into the Config field or use the up/down arrows to the right of the Config field. If Link is checked, the receiver changes channels as the Config field is changed. Setting Channel Frequency: To set the Channel Frequency, Select the channel to program using the above step then enter the channel frequency into the Rx Frequency box in the utility. Ensure the Down Converter LO is correct for the appropriate band (refer to appendix A.) Ensure Unit Name and Encryption settings match customer specifications. Then click the Commit All button on the utility. Note: All Bands DVBT Polarity = Normal Appendix C: Channel Frequency (MHz) 1. 2451.25 2. 2466.00 3. 2482.50 4. 2482.50 5. 2482.50 6. 2482.50 7. 2482.50 8. 2482.50 DTC Communications, Inc Page 8 of 8


Document Created: 2019-09-15 12:49:39
Document Modified: 2019-09-15 12:49:39
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