User Hanbook

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Users Manual

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                                        6059 Printer
                              Operator’s Handbook
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TC6059OH Rev. AA 1/19 ©2019 Avery Dennison. All rights reserved.


Each product and program carries a respective written warranty, the only warranty on which the
customer can rely. Avery Dennison Corp. reserves the right to make changes in the product,
the programs, and their availability at any time and without notice. Although Avery Dennison
Corp. has made every effort to provide complete and accurate information in this manual, Avery
Dennison Corp. shall not be liable for any omissions or inaccuracies. Any update will be
incorporated in a later edition of this manual.


2019 Avery Dennison Corp. All rights reserved. No part of this publication may be
reproduced, transmitted, stored in a retrieval system, or translated into any language in any
form by any means, without the prior written permission of Avery Dennison.
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Trademarks

Avery Dennison® and Pathfinder® are registered trademarks of Avery Dennison Corporation.
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Android is a trademark of Google LLC.




                                                      Outside the U.S., send batteries to:
                                                      EMEA, 4 Awberry Court
Avery Dennison                                        Croxley Business Park, Hatters
170 Monarch Lane                                      Lane, Watford, WD18 8PD
Miamisburg, OH 45342


TA B L E O F C O N T E N T S
GETTING STARTED .............................................................................................................................. 1-1
     Audience ........................................................................................................................................ 1-1
     Printer Overview .............................................................................................................................. 1-1
     Charging the Battery ........................................................................................................................ 1-2
     Replacing the Battery ...................................................................................................................... 1-3
     Battery Safety Information ................................................................................................................ 1-3
     Using the Keypad and Display .......................................................................................................... 1-4
        Display Icons ............................................................................................................................... 1-4
LOADING SUPPLIES ............................................................................................................................ 2-1
        Loading for Non-Peel Mode ........................................................................................................... 2-4
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        Loading for Peel Mode .................................................................................................................. 2-6
PRINTING LABELS ............................................................................................................................... 3-1
     Printing ........................................................................................................................................... 3-1
     About RFID Supplies ....................................................................................................................... 3-1
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     Adjusting the Print Contrast ............................................................................................................. 3-1
     Adjust Print Position ........................................................................................................................ 3-1
     Select Sensor Type ......................................................................................................................... 3-1
     Adjusting the Display Backlight ......................................................................................................... 3-2
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     Power Management? ....................................................................................................................... 3-2
     Scanning Bar Codes ........................................................................................................................ 3-3
     Certification Note ............................................................................................................................ 3-3
CARE & MAINTENANCE ....................................................................................................................... 4-1
     Storing the Printer ........................................................................................................................... 4-1
     Clearing Supply Jams ...................................................................................................................... 4-1
     Cleaning ......................................................................................................................................... 4-1
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        Cleaning the Printhead ................................................................................................................. 4-2
        Cleaning the Platen, Liner Drive, and Pinch Rollers ........................................................................ 4-2
        Cleaning the Black Mark Sensor .................................................................................................... 4-3
        Cleaning the Display Screen and Scanner Window.......................................................................... 4-4
TROUBLESHOOTING ............................................................................................................................ 5-1
     Checking the Software Version ......................................................................................................... 5-2
     Printing a Test Label ....................................................................................................................... 5-2
     Error Codes .................................................................................................................................... 5-3
     Technical Support ........................................................................................................................... 5-4



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SPECIFICATIONS & ACCESSORIES ...................................................................................................... A-1
     Specifications ................................................................................................................................. A-1
     Accessories .................................................................................................................................... A-2
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G E T T I N G S TA R T E D                                                                          1
The Avery Dennison® Pathfinder® 6059 prints, scans, and collects data. The printer operates
in peel mode or non-peel mode. The printer uses the Android™ 7.1 platform. Your printer may
include the optional RFID module, which the printer uses to encode (program) an RFID (Radio
Frequency Identification) inlay while printing. RFID inlays contain an embedded programmable
microchip and an antenna.

This manual describes how to insert a battery, load supplies, and clean the printer. It also
includes basic troubleshooting information. Your printer may also contain a custom application.
Avery Dennison writes custom applications. Contact your Avery Dennison Representative for
more information.

Audience
This manual is for the operator who scans or enters data to print and apply labels. For
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advanced printer configuration information, refer to the System Administrator’s Guide. To
create a format for the printer, refer to the LNT Programmer’s Manual or the Label Design
Utility.

Review the Safety Document included with your printer and the Regulatory information found on
our web site. Keep the box and packaging materials in case the printer ever needs repair.
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Printer Overview
User touch parts are yellow.
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1      Scanner                            5              Battery Release

2      USB Type A host                    6              Power Button

3      Mini-B Device                      7              Scanner LED

4      Latch Button

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1       Printhead                                   5               Label Deflector

2       Supply Holder Tabs                          6               Platen Roller (black rubber)

3       Black Mark Sensor                           7               Peel Bar (metal)
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4       Supply Lock Tab


Charging the Battery
The printer uses a 7.4V lithium-ion battery. The printer also uses a backup battery, which is not
user replaceable. The backup battery keeps the printer’s system settings.

Charge the battery when you receive the printer, even if you do not use the printer right away.

Warning:      Do not substitute batteries.
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              Charge the battery using one of the Monarch® chargers listed in Appendix A,
              “Specifications & Accessories.”
              The battery might explode if placed on a different charger.

Charging time is approximately 1 – 3 hours. Refer to the documentation provided with the
chargers for more information.




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Replacing the Battery
To change the battery:

1. Hold the printer upright with one hand and
   press the battery release button on the handle
   with your other hand.

2. The battery compartment door opens slightly.
   Use your finger to open the door.

3. Remove the battery.

4. Insert a new battery (label side up) into the
   compartment (connector end last).
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                                                                          Batter y Connec tor End
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5. Close the compartment door until it clicks into place.

Battery Safety Information
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See Appendix A, “Specifications & Accessories” for the replacement battery part number and
recommended operating/storage temperatures for the battery.
♦   Charge the battery before using it. For optimal battery life, charge the battery within three
    months of receipt.

Warning:     Do not substitute batteries. Charge the battery using one of the Monarch®
             chargers listed in Appendix A, “Specifications & Accessories.”
             The battery might explode if placed on a different charger.

♦   The printer uses battery power even when it is not printing. Turn off the printer when it is
    not in use. Take the battery out of the printer when storing the printer for a month or longer.
    The battery should be charged before long-term storage or after the battery has been
    exhausted from a printing session. Frequent charging actually prolongs battery life and has
    no negative effects such as memory loss.


                                                   Classification: Avery Dennison – Public   Getting Started 1-3


Warning:      Do not disassemble, short-circuit, heat above 80°C, or incinerate the battery; it
              may explode.

♦   Do not let the battery come into contact with metal objects.
♦   Do not use a battery with a cracked case.
♦   Do not get the battery wet.
♦   It is normal for battery capacity to decrease up to 20% over the first 300 cycles of use.
Recycling Information – Do not throw in the trash. Recycle according to your local regulations.
The Rechargeable Battery Recycling Corporation (RBRC  ) is a non-profit organization created
to promote recycling of rechargeable batteries. For more information about how to recycle
batteries in your area, visit www.rbrc.org. Batteries can also be returned postage-paid to:

    Avery Dennison ERC
    200 Monarch Lane
    Door #39
    Miamisburg, OH 45342
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Using the Keypad and Display
The printer has a touch screen display with three standard task buttons:
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     Key        Description

                Back - returns to the previous screen/menu?


                Home – user sees the Home screen.
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                Overview – opens thumbnails of recently used applications, which allows you to
                switch tasks.


Displa y Icons
The status bar displays the battery voltage, connection type, wireless signal strength, etc.

There’s no need to show these icons as they are so common in smart devices, etc.
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1-4 Operator's Handbook   Classification: Avery Dennison – Public


LOADING SUPPLIES                                                                                       2
The printer uses two types of supplies:
♦   Labels
♦   Tags <- Is this true? What about receipt paper?
The printer has two print modes.
♦   Peel mode removes the backing paper from the supplies as it prints the labels. This mode
    allows you to apply the label immediately. It is only for labels. Press the trigger to print a
    label or the next label prints automatically when the previous one is removed.
♦   Non-Peel mode does not remove the backing paper. It is for supplies printed in a continuous
    strip.
When you load a new roll of supplies, check the battery’s power, if it is low, switch to a fully
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charged battery. To load supplies:

1. Turn on the printer.
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                                               Classification: Avery Dennison – Public   Loading Supplies 2-1


2. Push the latch buttons to open the supply cover.


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3. Spread the supply holder tabs apart with one hand so it adjusts to the size of your supply
   roll.

4. Press the supply lock tab all the way down (towards the inside of the printer) to lock the
   supply holder at 1.2”. Adjust it to the middle position to lock the supply holder at 1.5”.
   Adjust it all the way up (towards the opening of the printer) to lock the supply holder at 2.0”.
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5. Place the supply roll in the supply holder so the supply unrolls from the bottom.


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6. Continue loading supply for the printing mode you need: peel or non-peel.
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                                             Classification: Avery Dennison – Public   Loading Supplies 2-3


Loading for Non-Peel Mode
Non-Peel mode does not remove the backing paper – supplies are printed in a continuous strip.

1. Feed the supply over the platen roller, peel bar, and label deflector.




                                                                    Platen Roller (blac k rubber )

                                                                    Peel Bar (metal)
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                                                                    Label Defle ctor
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2. Close the supply cover.


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3. Where is calibrate routine and is it needed? What button advances supply?
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                                           Classification: Avery Dennison – Public   Loading Supplies 2-5


Loading for Peel Mode
Peel mode removes the backing paper from the supplies while printing. Apply the label with
steady pressure (not force).

1. Peel and discard the first four inches of labels from the backing paper.

2. Hold the printer upright and gently push down on the label deflector.
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                                                                    Platen Roller (blac k rubber )

                                                                    Peel Bar (metal)
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                                                                                 Label Defle ctor
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3. Feed the backing paper over the peel bar and through the slot at the base of the label
   deflector.
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4. Close the supply cover.

5. Hold the backing paper and push up the label deflector until it snaps into place.
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6. Where is calibrate routine and is it needed? What button advances supply?
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                                             Classification: Avery Dennison – Public   Loading Supplies 2-7


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2-8 Operator's Handbook   Classification: Avery Dennison – Public


PRINTING LABELS                                                                                        3
This chapter explains how to
♦   print a label
♦   adjust the contrast
♦   scan a barcode.

Note:    Your printer may contain a custom application.

Printing
When and how you print depends on your printer’s application. It may print
♦   only after you press a certain key
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♦   automatically as soon as you squeeze the trigger
♦   automatically with no input from you
♦   one label or a strip of labels.
Always start printing with a fully charged battery.
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About RFID Supplies
         RFID Supplies can be damaged by static electricity. Ground yourself by touching metal
         before handling RFID the supplies.
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Note:    Printing over the RFID inlay causes printing irregularity and may impact bar code print
         quality.

On 6059, will users need to enter settings to program the inlay – such as encode position?
Where will those settings come from? RFID Printer Setup Utility on our website?

Adjusting the Print Contrast
Will this be a user function or only at Sys Admin level?

Using the correct print contrast setting is important because it affects how well your bar codes
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scan and how long your printhead lasts. Solid black print cannot exceed 30% of any given
square inch of the supply.

Adjust Print Position
Will this be a user function or only at Sys Admin level?



Select Sensor Type
Will this be a user function or only at Sys Admin level?




                                                 Classification: Avery Dennison – Public   Printing Labels 3-1


Adjusting the Display Backlight
Will this be a user function or only at Sys Admin level?



Power Management?
Will this be a user function or only at Sys Admin level?
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Scanning Bar Codes
Your printer has a built-in two dimensional scanner.

To scan a bar code:

1. Point the scanner at a slight angle, approximately
   4 – 8 inches from the bar code symbol.

2. Press the trigger or other key specified by your System
   Administrator.

Caution:     Do not stare into the beam.

The scanner LED is above the display.

Scanner LED        Description
Green              Successful scan.
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Yellow             Unsuccessful scan.
If the bar code does not scan:
♦   Change the scanner’s angle slightly and try again.
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♦   Clean the scanner window. See “Cleaning” in Chapter 5
    for more information.
♦   Move the scanner 4 – 8 inches away from the bar code.
    Adjust this distance as needed to find the correct
    distance.
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♦   Try scanning another bar code that you have scanned
    successfully. If that scan is successful, the scanning
    problem is with the bar code.
♦   Move to a more dimly lit area.
♦   Ensure there are no voids (streaks) in the bar code
    symbol.
If the scan is still unsuccessful, ask your System Administrator to perform a scanner test.

Certification Note
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This product is certified to be a Class II laser product with the United States DHHS Center for
Devices and Radiological Health and complies with 21CFR1040.10 and 1040.11 except for
deviations pursuant to Laser Notice No. 50, dated July 26, 2001, The scanner emits less than a
2.0 milliwatt beam of laser light from the scanning window. Laser light in excess of Class I
limits must be inside a protective cover. No maintenance is required to keep this product in
compliance with EN 60825, IEC60825, and DHHS Regulation 21, Subchapter J. No controls are
provided for operation or maintenance.

Caution:     Use of controls, adjustments or performance of procedures other than those
             specified herein may result in hazardous laser light exposure.

Class II laser scanners use a low power, visible light diode. As with any very bright light source,
the user should avoid staring directly into the light beam. Momentary exposure to a Class II
laser is not known to be harmful.

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3-4 Operator's Handbook   Classification: Avery Dennison – Public


CARE & MAINTENANCE                                                                                    4
This chapter tells you how to
♦   store the printer
♦   clear supply jams
♦   clean the printhead, platen roller, sensors, and scanner window.

Storing the Printer
The recommended storage temperature is listed in Appendix A. Do not store the printer in or
near
♦   magnetic fields
♦   wet, damp, dirty, or duty areas
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♦   areas of intense vibration or shock.

Clearing Supply Jams
To clear a supply jam:
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1. Turn off the printer and completely open the supply cover.

2. Open the label deflector by gently pushing down on the label deflector.

3. Remove the supplies.
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4. Carefully remove any jammed supply. Do not pull the jammed supply out through the front
   of the label deflector. Do not use sharp objects to remove jammed supplies.

5. Clean any adhesive build-up.

6. Reload the supplies, close the supply cover, and close the label deflector.

Cleaning
Do not use sharp objects or household cleaners to clean the printer. Clean the printhead,
platen roller, and black mark sensor:
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♦   when there is any adhesive build-up in the supply path.
♦   after using 7-10 rolls of supplies.
♦   when printing in extreme temperatures, humid conditions, or a dirty environment.
♦   after clearing a supply jam.
♦   if there are voids or streaking in the print as shown.




           Voids              Streak s


                                            Classification: Avery Dennison – Public   Care & Maintenance 4-1


Cleaning the Printhead
The following actions may damage the printhead:
♦   Do not use silicone to clean or lubricate.
♦   Do not use sharp objects to remove adhesive or label particles from the printhead area.
♦   Do not touch the printhead with your fingers.

To clean the printhead:

1. Turn off the printer.

2. Open the supply cover and remove the supplies.

3. Check the supply holder for adhesive buildup and clean it
   if necessary.

Note:    Ground yourself by touching a metal object (not
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         the printer) before cleaning the printhead.
         Grounding prevents electrostatic discharge, which
         may damage the printhead.

4. Clean the printhead area of all adhesive and label
   pieces using a Cleaning Pen or a soft cloth
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   moistened with isopropyl alcohol. Let the
   printhead dry.

5. Reload the supply roll and close the supply
   cover.

6. Turn on the printer.
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Cleaning the Platen, Liner Drive, and Pinch Rollers
Clean these rollers when you see adhesive build-up or when a label is wrapped around them.

1. Turn off the printer, open the supply cover, and open the label deflector.

2. Remove the supplies.

3. Hold the printer upright and
   gently push down on the label
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   deflector. It may be stiff.
                                                                                Platen Roller
4. Use a dry, soft-bristle brush, such
   as a toothbrush, to clean the                                                   Liner Drive Roller
   rollers.

    If the brush does not remove
    all adhesive, moisten a cotton                                                 Pinch Roller
    swab with isopropyl alcohol
    and run the cotton swab
    across the roller. Wait a few
    minutes for the printer to dry.
5. Reload the supplies, close the
   label deflector and supply cover.
6. Turn on the printer.
4-2 Operator's Handbook    Classification: Avery Dennison – Public


Cleaning the Supply Sensors
To clean the supply sensors:

1. Turn off the printer and open the supply cover.

2. Remove the supplies.

3. Open the label deflector by gently pushing down on the label deflector.

4. Clean the black mark sensor and on-demand sensor with a dry cotton swab.


       Black M ark
       Sensor
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                                                                       On-Demand Sensor
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5. Reload the supplies.

6. Close the supply cover and the label deflector.




                                          Classification: Avery Dennison – Public   Care & Maintenance 4-3


Cleaning the Display Screen and
Scanner Window                                                      Scanner
                                                                    W indow
Make sure the printer is turned off when
cleaning the display and scanner
window. Slightly dampen a soft cloth
with distilled water and gently wipe the
display and the scanner window.

Do not use household cleaners on the
display or scanner window.
Do not press too hard on the scanner
window – it may move or crack.
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4-4 Operator's Handbook   Classification: Avery Dennison – Public


TROUBLESHOOTING
                                                                                                     5
This chapter lists some common printer problems and their solutions.

Problem                            Solution
Printer does not feed.             Switch to a fully charged battery.
                                   Close the supply cover completely.
                                   Load the supply correctly. See “Loading Supplies” in
                                   Chapter 2 for more information.
                                   Check the platen roller for jammed labels.
                                   Make sure the pinch roller is in place.
Printer does not print.            Switch to a fully charged battery.
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                                   Load the supply correctly. See “Loading Supplies” in
                                   Chapter 2 for more information.
                                   Clean the printhead. See “Cleaning the Printhead” in
                                   Chapter 4 for more information.
Print has voids or is too light.   Load the supply correctly. See “Loading Supplies” in
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                                   Chapter 2 for more information.
                                   Close the supply cover completely.
                                   Switch to a fully charged battery.
                                   Clean the printhead. See “Cleaning the Printhead” in
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                                   Chapter 4 for more information.
                                   Check the supply for damage or defects.
Printer partially prints on the    Load the supply correctly or load new supplies, if
supply and fails to respond to     necessary. See “Loading Supplies” in Chapter 2 for
the keypad or trigger.             more information.
                                   Clear any supply jams.
                                   Clean the printhead. See “Cleaning the Printhead” in
                                   Chapter 4 for more information.
                                   Switch to a fully charged battery.
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Scanner does not scan a bar        See “Scanning Bar Codes” in Chapter 3 for more
code.                              information.
The display does not turn on.      Make sure the power is on.
                                   Switch to a fully charged battery.

Any RFID messages to note?




                                              Classification: Avery Dennison – Public   Troubleshooting 5-1


Checking the Software Version
To check the printer’s software version: <- Where is this?

1. Turn on the printer.

2. From the printer’s Main Menu, use  or  until you see Configuration, then press Enter.

3. Use  or  until you see Version, then press Enter.

    The printer’s version number is displayed. Press ESC to return to the previous menu.

4. Press ESC until you return to the Main Menu.

Printing a Test Label
To print a Test Label: <- Where is this?

1. From the printer’s Main Menu, use  or  until you see Diagnostics, then press Enter.
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2. Use  or  until you see Printer, then press Enter.

3. Use  or  until you see Test Labels, then press Enter.

4. Select from the following test labels:
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Select:                   The following labels print:

Diag Label                Prints a label with version numbers, voltage, printhead information
                          and blackmark sensor values.

                             Model: M6033
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                             PE Firmware Rev: AB
                             PE Hardware Rev: AB
                             PE Voltage: 7.92 V
                             PE Current: 107 mA
                             PH Avg. Resistance: 347 ohms
                             Num Bad dots 0
                             PH Temperature (raw) : 697
                             Blackmark sensor: 1.56 V


Test Pattern                                        Prints a label to verify that the printhead strobes
                                                    are working. If your printed sample has fewer lines
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                                                    or no lines, keep the sample and call Service.




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Select:                The following labels print:

Gray Scale                                    The gray scale test checks the uniformity of the
                                              printing. The printed sample should be uniformly
                                              gray across the supply. If you see voids,
                                              especially on the edges, keep the sample and
                                              call Service.




                          Label w ith voids

Serial Barcode Label                          A label prints bar codes for you to scan to check
                                              the quality of serial bar codes.
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Parallel Barcode                               A label prints bar codes for you to scan to
Label                                          check the quality of parallel bar codes.
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Error Codes
This section lists common error codes and their descriptions.
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Code(s)       Description
004 - 005     Supply size is incorrect. Reload the correct supplies.
267 – 271     Communication error. See your System Administrator.
410 - 413
703 - 704     Supply Error. Load supplies or make sure they are loaded correctly. See
              “Loading Supplies” in Chapter 3 for more information.
706           Remove any jammed supplies. See “Clearing Supply Jams” in Chapter 5 for
              more information. If the supply is not jammed or you have removed the jam, and
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              the error continues, see your System Administrator.
750           Printhead is overheated. Turn off the printer to let it cool.
751 - 753     The printer sensed a problem with a mark on the supplies. Check the supplies
              to see if they are loaded correctly.
756           The printer is out of supplies. Load supplies. See “Loading Supplies” in
              Chapter 3 for more information.
757           The calibrated supply length differs by plus or minus .25 inches from the format.
              Load supplies.
758           Check supply. Remove any printed labels. Check for a label jam. Clear the
              supply path or reload supplies.
762           Low battery. Recharge the battery. See “Charging the Main Battery” in Chapter
              2 for more information.
                                              Classification: Avery Dennison – Public   Troubleshooting 5-3


 763            Waiting to dispense label. Press the trigger.
 768            Printhead error. See your System Administrator.
 790 - 791      The printer is busy or has an error pending. Turn off the printer, wait two
                seconds, and then turn it back on.
 904 – 911      System error. See your System Administrator.
 SYSTEM         System error. See your System Administrator.
 ERROR
 VECTOR
 ##

Technical Support
If these solutions do not work or you have a problem or error code not listed, see your System
Administrator or call Technical Support.
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S P E C I F I C AT I O N S & A C C E S S O R I E S                                                    A
Specifications
Dimensions:              Width – 3.3” (84 mm)

                         Length – 9.84” (250 mm)

                         Height – 7.9” (201 mm)

                         Weight – 2.0 lbs. (908 g)

                         Shipping Weight – 5.9 lbs. (2.6 kg)

Printhead:               1.89" (48mm/384 dots) (203 dots per inch)

Printing:                Thermal direct (no ink /ribbon)
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Print Speed:             Up to 5" (127 mm) per second

Memory:                  2 GB RAM; 4 GB NAND Flash

Battery Type:            7.4V Lithium-Ion
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                         3.6V Lithium-Ion (internal)

Battery Recharge         1 – 3 hours, depending on the charger used.
Time:

Supply Sizes:            Widths: 1.2", 1.5", and 2.0" (30mm, 38mm, and 51mm)
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                         adjustable between 1.2 – 2.0” (30 mm – 51 mm)

                         Lengths .55" – 8.0" (14mm –203mm)

                         Peel mode supports .785" (20 mm) or greater lengths.

                         Non-Peel mode supports .55" (14mm) or greater lengths.

                         What about RFID peel mode?

Operating                40°F – 110°F (4°C – 43°C)
Temperature:
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Humidity                 5% – 90% non-condensing
(Operating &
Storage):
♦   The optimal battery storage temperature is 50°F to 73°F (10°C to 23°C), with a maximum of
    104°F (40°C). The battery may permanently lose its charge capacity if stored at
    temperatures less than 32°F (0°C) or greater than 104°F (40°C). For longest life, the battery
    should be stored in a cool, dry place.
♦   The recommended charging temperature is 68°F to 77°F (20°C to 25°C)
♦   Many factors affect your battery’s performance, including the quantity of labels printed,
    percentage of black per label, and battery life.



                                       Classification: Avery Dennison – Public   Specifications & Accessories A-1


Accessories
The following accessories are available:

 Part Number              Description
 M09462                   Single-Station Battery Charger
 M09465                   Four-Station Battery Charger
 114226                   Cleaning Pen
 M06054                   Network Control Module
                          Use one module with up to four 6055 Docking modules
 M06055                   Docking Module
                          Connects to the Network Control Module. Holds the printer,
                          charges the battery while inside the printer, and allows Ethernet
                          communication with the printer.
 M06056                   Docking Module
 D
                          Stand alone, single printer charger that offers communication while
                          charging.
 part#?                   Deluxe Hand Strap
 part#?                   Shoulder Strap
                R
 part#?                   Petite Wrist Strap
 part#?                   Holster
 125859                   USB Cable
 12009502                 Extra Battery
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Document Created: 2019-07-17 17:04:53
Document Modified: 2019-07-17 17:04:53

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