ODAR revision

0020-EX-CN-2016 Text Documents

California Polytechnic State University

2016-09-01ELS_181528

September 1, 2016



                    Orbital Debris Assessment for
                            DAVE on the
                    JPSS-1 / ELaNa-XIV Mission
                      per NASA-STD 8719.14A




                     Sensitive But Unclassified (SBU)


REFERENCES:

    A. NASA Procedural Requirements for Limiting Orbital Debris Generation, NPR
       8715.6A, 5 February 2008
    B. Process for Limiting Orbital Debris, NASA-STD-8719.14A, 25 May 2012
    C. Preliminary Mission Analysis For The Delta II 7920-10 / JPSS-1 Spacecraft
       Mission, ULA-TP-15-096, July 21, 2015.
    D. McKissock, Barbara, Patricia Loyselle, and Elisa Vogel. Guidelines on Lithium-
       ion Battery Use in Space Applications. Tech. no. RP-08-75. NASA Glenn
       Research Center Cleveland, Ohio
    E. UL Standard for Safety for Lithium Batteries, UL 1642. UL Standard. 4th ed.
       Northbrook, IL, Underwriters Laboratories, 2007
    F. Kwas, Robert. Thermal Analysis of ELaNa-4 CubeSat Batteries, ELVL-2012-
       0043254; Nov 2012
    G. Range Safety User Requirements Manual Volume 3- Launch Vehicles, Payloads,
       and Ground Support Systems Requirements, AFSCM 91-710 V3.
    H. UL Standard for Safety for Household and Commercial Batteries, UL 2054. UL
       Standard. 2nd ed. Northbrook, IL, Underwriters Laboratories, 2005


The intent of this report is to satisfy the orbital debris requirements listed in ref. (a) for
the DAVE CubeSat, part of the ELaNa-XIV auxiliary mission launching in conjunction
with the JPSS-1 primary payload. Sections 1 through 8 of ref. (b) are addressed in this
document; sections 9 through 14 fall under the requirements levied on the primary
mission and are not presented here.




                           Sensitive But Unclassified (SBU)                                      2


The following table summarizes the compliance status of the DAVE CubeSat, part of the
ELaNa-XIV auxiliary payload mission flown on JPSS-1. The CubeSat is fully compliant
with all applicable requirements.

            Table 1: Orbital Debris Requirement Compliance Matrix
Requirement                Compliance Assessment    Comments
4.3-1a                     Not applicable           No planned debris release
4.3-1b                     Not applicable           No planned debris release
4.3-2                      Not applicable           No planned debris release
4.4-1                      Compliant                Minimal risk to orbital
                                                    environment, mitigated by
                                                    orbital lifetime.
4.4-2                      Compliant                Minimal risk to orbital
                                                    environment, mitigated by
                                                    orbital lifetime.
4.4-3                      Not applicable           No planned breakups
4.4-4                      Not applicable           No planned breakups
4.5-1                      Compliant
4.5-2                      Not applicable
4.6-1(a)                   Compliant                Worst case lifetime 13.8 yrs
4.6-1(b)                   Not applicable
4.6-1(c)                   Not applicable
4.6-2                      Not applicable
4.6-3                      Not applicable
4.6-4                      Not applicable           Passive disposal
4.6-5                      Compliant
4.7-1                      Compliant                Non-credible risk of human
                                                    casualty
4.8-1                      Compliant                No planned tether release
                                                    under DAVE mission




                        Sensitive But Unclassified (SBU)                            3


Section 1: Program Management and Mission Overview

The ELaNa-XIV mission is sponsored by the Space Operations Mission Directorate at
NASA Headquarters. The Program Executive is Jason Crusan. Responsible
program/project manager and senior scientific and management personnel are as follows:

DAVE:             Dr. Jordi Puig-Suari <jpuigsua@calpoly.edu>
                  Dr. John Bellardo <bellardo@calpoly.edu>
                  Justin Foley <jfoley@calpoly.edu>




                        Sensitive But Unclassified (SBU)                             4


                 Program'Milestone'Schedule'
                         Task%                               Date%
                   CubeSat%Selection%                    August%5,%2016%
           CubeSat%Build,%Test,%and%Integration%       September%1,%2016%
                          MRR%                          October%4,%2016%
            CubeSat%Integration%into%PEPODs%           November%7,%2016%
               CubeSat%Delivery%to%VAFB%                January%9,%2017%
                         Launch%                          January%2017%

                     Figure 1: Program Milestone Schedule

The ELaNa-XIV mission will be launched as an auxiliary payload on the JPSS-1 mission
on a Delta II 7920-10 launch vehicle from Space Launch Complex 2 West (SLC-2W) at
Vandenberg Air Force Base (VAFB). ELaNa-XIV, will deploy 5 pico-satellites (or
CubeSats). The CubeSat slotted position is identified in Table 2: ELaNa-XIV CubeSats.
The ELaNa-XIV manifest includes: Buccaneer, EagleSat, DAVE, MiRaTA and,
RadFXSat. The current launch date is January 20, 2017. The (5) CubeSats will be ejected
from a P-POD carrier attached to the launch vehicle, placing the CubeSats in an orbit
approximately 440 km X 811 km at inclination of 97.7 deg (ref. (c)).
The CubeSat standard form ranges in sizes from a 10 cm cube to 10 cm x 10cm x 30 cm,
with masses from about 1 kg to 4 kg total. The CubeSats have been designed and
universities and government agencies and each have their own mission goals.




                         Sensitive But Unclassified (SBU)                             5


 Section 2: Spacecraft Description

 There are five CubeSats flying to comprise ELaNa-XIV. The CubeSats will be deployed
 out of 3 PPODs, as shown in Table 2: ELaNa-XIV CubeSats below.

                             Table 2: ELaNa-2 CubeSats

 PPOD       CubeSat                                         CubeSat        CubeSat
                                  CubeSat size
  Slot      Quantity                                         Names        Masses (kg)
                          1U (10 cm X 10 cm X 10 cm)        EagleSat          1.1
P-POD #1        3         1U (10 cm X 10 cm X 10 cm)         DAVE            1.40
                          1U (10 cm X 10 cm X 10 cm)        RadFXSat         1.32
P-POD #2        1        3U (10 cm X 10 cm X 32.5 cm)       Buccaneer         3.98
P-POD #3        1        3U (10 cm X 10 cm X 32.5 cm)       MiRaTA            4.19

 The following subsections contain description of DAVE.

 !                           !




                         Sensitive But Unclassified (SBU)                              6


DAVE CubeSat Description, Cal Poly – 1U




The Damping and Vibration Experiment (DAVE) CubeSat implements a payload to
evaluate a mechanical damping technology in microgravity. This technology, called
particle damping, exploits the dynamics of multiple constrained particles to dissipate
vibration energy. Terrestrial applications demonstrate particle damping performance to be
largely unaffected by extreme environments yet simple and cheap to implement. This
feature set makes particle damping an attractive technology for applications in spacecraft,
where dampers are needed to steady sensitive instrumentation and inhibit destructive
structural resonant modes.

In orbit, DAVE provides a low cost and low risk platform to characterize unknown
particle damper microgravity behavior and provide flight heritage for particle damper
technology. The completion of these objectives overcomes barriers currently inhibiting
the employment of particle dampers in space.

DAVE is equipped with one OmniVision imager. The primary purpose of the imager is
verifying the rotation rates of the spacecraft prior to performing experiments. The
secondary mission is acquiring Earth imagery to support public outreach activities.

After deployment from the P-POD, the satellite will power on. Approximately 15 minutes
later, antenna deployment will occur. 115 minutes after antenna deployment, the beacon
will be activated and the satellite will be available to acquire with the ground station. A
full parameter sweep vibration experiment will begin automatically within a few hours of
launch. Results will be downloaded over subsequent passes. Additional experiments can
be commanded from the ground as necessary to improve confidence in the results.

The structure is made entirely of 6061-T6 Aluminum. The antenna is made of NiTi and
Delrin. The ceramic piezo electric beam actuators are lead zirconate titanate. The tips of
the booms contain tungsten particles. The satellite contains mostly standard commercial
off the shelf materials, electrical components, PCBs, and solar cells.

There are no pressure vessels, hazardous materials, or exotic materials. The cavities
containing the tungsten particles are not freely vented.

There are 2x UL listed 3.7V 2600mAh Lithium-Ion 18650 batteries connected in parallel.
The UL listing number is MH48285. There is battery protection circuitry and over-charge
protection.


                          Sensitive But Unclassified (SBU)                                   7


Figure 2: 1U CubeSat Specification




Figure 3: 3U CubeSat Specification




Sensitive But Unclassified (SBU)     8


Section 3: Assessment of Spacecraft Debris Released during Normal
Operations

The assessment of spacecraft debris requires the identification of any object (>1 mm)
expected to be released from the spacecraft any time after launch, including object
dimensions, mass, and material.

The section 3 requires rationale/necessity for release of each object, time of release of
each object, relative to launch time, release velocity of each object with respect to
spacecraft, expected orbital parameters (apogee, perigee, and inclination) of each object
after release, calculated orbital lifetime of each object, including time spent in Low Earth
Orbit (LEO), and an assessment of spacecraft compliance with Requirements 4.3-1 and
4.3-2.

No releases are planned on the DAVE CubeSat mission therefore this section is not
applicable.




                          Sensitive But Unclassified (SBU)                                 9


Section 4: Assessment of Spacecraft Intentional Breakups and Potential for
Explosions.

There are NO plans for designed spacecraft breakups, explosions, or intentional collisions
on the DAVE mission.

The probability of battery explosion is very low, and, due to the very small mass of the
satellites and their short orbital lifetimes the effect of an explosion on the far-term low
earth orbit environment is negligible (ref (h)).

The CubeSat batteries still meet Req. 56450 (4.4-2) by virtue of the HQ OSMA policy
regarding CubeSat battery disconnect stating;

       “CubeSats as a satellite class need not disconnect their batteries if flown in LEO
       with orbital lifetimes less than 25 years.” (ref. (h))

Assessment of spacecraft compliance with Requirements 4.4-1 through 4.4-4 shows that
with a maximum lifetime of 8.4 years the DAVE CubeSat is compliant.




                           Sensitive But Unclassified (SBU)                                   10


Section 5: Assessment of Spacecraft Potential for On-Orbit Collisions

Calculation of spacecraft probability of collision with space objects larger than 10 cm in
diameter during the orbital lifetime of the spacecraft takes into account both the mean
cross sectional area and orbital lifetime.

The largest mean cross sectional area (CSA) among the five CubeSats, is that of the
Buccaneer CubeSat (10 X 10 X 32.5 cm):

                             !"#$%&'!!"#$        !∗ !∗! +!∗ !∗!
            !"#$!!"# = !                     =
                                  !                         !
               Equation'1:'Mean'Cross'Sectional'Area'for'Convex'Objects'


                                          !!"# + !! + !!
                            !"#$!!"# = !
                                                 !
              Equation'2:'Mean'Cross'Sectional'Area'for'Complex'Objects

All CubeSats evaluated for this ODAR are stowed in a convex configuration, indicating
there are no elements of the CubeSats obscuring another element of the same CubeSats
from view. Thus, mean CSA for all stowed CubeSats was calculated using Equation 1.
This configuration renders the longest orbital life times for all CubeSats.

Once a CubeSat has been ejected from the P-POD and deployables have been extended
Equation 2 is utilized to determine the mean CSA. Amax is identified as the view that
yields the maximum cross-sectional area. A1 and A2 are the two cross-sectional areas
orthogonal to Amax. Refer to Appendix A for dimensions used in these calculations.

The Buccaneer CubeSat has an orbit at deployment of 440 km perigee altitude by 811 km
apogee altitude, with an inclination of 97.7 degrees. With an area to mass (3.98 kg) ratio
of 0.046 m2/kg, DAS yields 5.2 years for orbit lifetime for its deployed state. Even with
the variation in CubeSat design and orbital lifetime ELaNa-XIV CubeSats see an average
of 0.00000 probability of collision. Buccaneer, with the largest cross sectional area will
see the highest probability of collision of 0.00000. Table 3 below provides complete
results.

There will be no post-mission disposal operation. As such the identification of all systems
and components required to accomplish post-mission disposal operation, including
passivation and maneuvering, is not applicable.




                          Sensitive But Unclassified (SBU)                               11


                             Table 3: CubeSat Orbital Lifetime & Collision Probability

                     CubeSat(                    DAVE(         Buccaneer(       EagleSat(       MiRaTA(        RadFXSat(
!                     Mass((kg)(                  1.4!           3.98!            1.1!           4.19!           1.32!
!                                           !              !                !               !              !
!               !  Mean(C/S(Area(
                                                0.0155!          0.38!           0.016!         0.0364!         0.015!
                        (m^2)(
                    AreaDto(Mass(
                                                 0.011!          0.009!          0.014!         0.0089!         0.011!
    Stowed(




                      (m^2/kg)(
                   Orbital(Lifetime(
                                                  8.4!            8.5!            7.4!           13.8!           8.5!
                         (yrs)(
                Probability(of(collision(
                                                0.00000!        0.00000!        0.00000!        0.00000!       0.00000!
                       (10^X)(
                                                   !               !                !              !               !
(                          !
                   Mean(C/S(Area(
                                                0.0155!          0.183!          0.021!         0.0385!         0.0153!
                        (m^2)(
                    AreaDto(Mass(
    Deployed(




                                                 0.011!          0.046!          0.019!         0.0092!         0.012!
                      (m^2/kg)(
                   Orbital(Lifetime(
                                                  8.4!            5.2!            6.6!           12.5!           8.3!
                         (yrs)(
                Probability(of(collision(
                                                0.00000!        0.00000!        0.00000!        0.00000!       0.00000!
                       (10^X)(


The probability of any ELaNa-XIV spacecraft collision with debris and meteoroids
greater than 10 cm in diameter and capable of preventing post-mission disposal is less
than 0.00000, for any configuration. This satisfies the 0.001 maximum probability
requirement 4.5-1.

Since the CubeSats have no capability or plan for end-of-mission disposal, requirement
4.5-2 is not applicable.

Assessment of spacecraft compliance with Requirements 4.5-1 shows ELaNa-XIV to be
compliant. Requirement 4.5-2 is not applicable to this mission.

Section 6: Assessment of Spacecraft Postmission Disposal Plans and Procedures

All ELaNa-XIV spacecraft will naturally decay from orbit within 25 years after end of
the mission, satisfying requirement 4.6-1a detailing the spacecraft disposal option.

Planning for spacecraft maneuvers to accomplish post-mission disposal is not applicable.
Disposal is achieved via passive atmospheric reentry.

Calculating the area-to-mass ratio for the worst-case, longest orbital lifetime (smallest
Area-to-Mass) post-mission disposal among the CubeSats finds MiRaTA in its stowed
configuration as the longest lived. The area-to-mass is calculated for is as follows:

                  !"#$! ! ! !"#$!(!! )                     !!
                                       = !"#$ − !" − !"##!( )
                     !"##!(!")                             !"


                               Equation 3: Area to Mass


                                 0.0374!!!           !!
                                           = !0.0089
                                  4.19!!"            !"

MiRaTA has the smallest Area-to-Mass ratio and as a result will have the longest orbital
lifetime (worst cast time to deorbit). The assessment of the spacecraft illustrates they are
compliant with Requirements 4.6-1 through 4.6-5.

DAS 2.0.2 Orbital Lifetime Calculations:

DAS inputs are: 440 km maximum perigee 811 km maximum apogee altitudes with an
inclination of 97.7 degrees at deployment in January 20 of 2017. An area to mass ratio of
0.0089 m2/kg for the MiRaTA CubeSat was imputed. DAS 2.0.2 (using a solar flux file
dated 10/14/2015) yields a 13.8-year orbit lifetime for MiRaTA in its stowed state.

This meets requirement 4.6-1. For the complete list of CubeSat orbital lifetimes reference
Table 3: CubeSat Orbital Lifetime & Collision Probability.

Assessment results show compliance.

                            Sensitive But Unclassified (SBU)


Section 7: Assessment of Spacecraft Reentry Hazards

A detailed assessment of the components to be flown on ELaNa-XIV was performed. The
assessment used DAS 2.0.2, a conservative tool used by the NASA Orbital Debris Office
to verify Requirement 4.7-1. The analysis is intended to provide a bounding analysis for
characterizing the survivability of a CubeSat’s component during re-entry. For example,
when DAS shows a component surviving reentry it is not taking into account the material
ablating away or charring due to oxidative heating. Both physical effects are experienced
upon reentry and will decrease the mass and size of the real-life components as the
reenter the atmosphere, reducing the risk they pose still further.

The following steps are used to identify and evaluate a components potential reentry risk
relative to the 4.7-1 requirement of having less than 15 J of kinetic energy and a 1:10,000
probability of a human casualty in the event the survive reentry.

   1. Low melting temperature (less than 1000 °C) components are identified as
      materials that would never survive reentry and pose no risk to human casualty.
      This is confirmed through DAS analysis that showed materials with melting
      temperatures equal to or below that of copper (1080!°C) will always demise upon
      reentry for any size component up to the dimensions of a 1U CubeSat.

   2. The remaining high temperature materials are shown to pose negligible risk to
      human casualty through a bounding DAS analysis of the highest temperature
      components, stainless steel (1500°C). If a component is of similar dimensions and
      has a melting temperature between 1000 °C and 1500°C, it can be expected to
      posses the same negligible risk as stainless steel components. See Table 4.

                                      Table 4: Survivability Analysis
          CubeSat(      High(Temp(Component(     Material(    Mass((g)(   Demise(Alt((km)(   KE((J)(
           DAVE%            PZT%Actuator%        Ceramic%       3.5%             0%            0%
           DAVE%          Damping%powder*%      Tungsten%        20%             0%            0%
                   *Tungsten powder, total 20 grams, modeled as 200 x 0.1 gram spheres.%

A significant number of the high temperature components demise upon reentry. The
components that DAS conservatively identifies as reaching the ground have less than 15
joules of kinetic energy. No high temperature component will pose a risk to human
casualty as defined by the Range Commander’s Council. In fact, any injury incurred or
inflicted by an object with such low energy would be negligible and wouldn’t require the
individual to seek medical attention.

Components, reported by DAS to have a demise altitude of 0 km and kinetic energy of
0J, can be assumed to have energy less than one joule as DAS does not supply decimal
result.

Through the method described above, Table 4, and the full component lists in the
Appendix all CubeSats launching under the ELaNa-XIV mission are conservatively
shown to be in compliance with Requirement 4.7-1 of NASA- STD-8719.14A.




                               Sensitive But Unclassified (SBU)                                        14


Section 8: Assessment for Tether Missions

DAVE will not be deploying any tethers.

DAVE satisfies Section 8’s requirement 4.8-1.




                        Sensitive But Unclassified (SBU)   15


Section 9-14

ODAR sections 9 through 14 for the launch vehicle are addressed in ref. (g), and are not
covered here.

If you have any questions, please contact the undersigned at 805-756-5074.

/original signed by/

Justin Foley
CubeSat Systems Engineer
Cal Poly CubeSat Program, San Luis Obispo




                         Sensitive But Unclassified (SBU)                              16


Appendix Index:

  Appendix A.     DAVE Component List




                    Sensitive But Unclassified (SBU)   17


  Appendix A.              DAVE Component List
                              External/Internal                                                           Diameter/
 Row                                                                                             Mass                 Length                   Low      Melting
               Name            (Major/Minor         Qty         Material           Body Type                Width               Height (mm)                          Comment
Number                                                                                            (g)                  (mm)                   Melting   Temp
                               Components)                                                                  (mm)
  1            DAVE                                  1           Various              Box                   100        100         113.5        Y                     Demises
  2      CubeSat Structure     External - Major      1       Aluminum 6061            Box         535       100        100         113.5        Y                     Demises
  3       Antenna Route        External - Major      1           Delrin              Square        7         65         65          3.5         Y                     Demises
  4        Antenna Wire        External - Major      2    Nickel Titanium (NiTi)   Rectangular   2.638       2.2        80          12          Y                     Demises
  5         Solar Cells        External - Major     10           Eglass            Rectangular   2.2512      0.5        68          40          Y                     Demises
  6         Side Panels        External - Major      5    FR4 Multilayer PCB       Rectangular    35         1.5        83          72          Y                     Demises
  7          Z-Panels          External - Major      1    FR4 Multilayer PCB         Square       45         1.5       100         100          Y                     Demises
  8        Cavity Caps         Internal - Major      3     316 Stainless Steel        Box         10.5       20         13          13          Y                     Demises
             Ceramic
                                                             Lead Zirconate                                                                                       Survives with <1J
  9        Piezoelectric       Internal - Major      3                                Box         3.5       2.54      44.45        12.7         N       1350 °C
                                                                Titanate                                                                                              of energy
            Actuators
             Tungsten                                                                                                                                             Survives with <1J
  10                           Internal - Major      1          Tungsten             Powder       20        N/A        N/A         N/A          N       3422 °C
         Crystalline Powder                                                                                                                                           of energy
          SMA Actuators
  11                           Internal - Major      4    Nickel Titanium (NiTi)      Wire        0.5       0.05       100         N/A          Y                     Demises
             Boards
          SMA Actuators
  12                           Internal - Major      4    FR4 Multilayer PCB       Rectangular    22        1.524     68.707      24.257        Y                     Demises
               wire
  13       Torque Shaft        Internal - Major      1       Aluminum 6061         Cylindrical     3         4                      62          Y                     Demises
  14      Locking springs      Internal - Major      3        302 Stainless        Cylindrical     3                                            Y                     Demises
           Sep/Actuating
  15                           External - Minor      5        Plastic (PBT)        Rectangular     2         6          8           7           Y                     Demises
             Switches
  16         Batteries         Internal - Major      2         Lithium Ion         Cylindrical    90.7      26.3       65.8        N/A          Y                     Demises
  17      Payload Board        Internal - Major      2    FR4 Multilayer PCB         Board        33         1.5        83          83          Y                     Demises
  18       Sensor Board        Internal - Major      3    FR4 Multilayer PCB         Board         5         1.5        32          32          Y                     Demises
  19       Comm Board          Internal - Major      1    FR4 Multilayer PCB         Board        12         1.5        83          36          Y                     Demises
  20      Breakout Board       Internal - Major      1    FR4 Multilayer PCB         Board        12         1.5        83          36          Y                     Demises
  21       C&DH Board          Internal - Major      1    FR4 Multilayer PCB         Board        30         1.5        83          83          Y                     Demises
  22         Fasteners          Internal - Minor     1       18-8 Stainless          Screw        35         2.2      Various      N/A          Y                     Demises
                              Internal/External -
  23     Staking Compound                            1    3M Scotch Weld 2216      Rectangular    15        N/A        N/A         N/A          Y                     Demises
                                     Minor
                                                           RNF-100 Polyolefin
  24        Heat Shrink        Internal - Minor      1                                Tube         0        N/A        N/A         N/A          Y                     Demises
                                                             Heat Shrink
                              Internal/External -
  25       Kapton Tape                               1        Kapton Tape             Tape         0       Various    Various      0.05         Y                     Demises
                                    Minor




                                                                    Sensitive But Unclassified (SBU)



Document Created: 8620-04-26 00:00:00
Document Modified: 8620-04-26 00:00:00

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