Revised ODAR v3.1

0586-EX-PL-2015 Text Documents

Aerospace Corporation, THE

2016-01-27ELS_171979

AeroCube-7 ODAR                                                 The Aerospace Corporation


                                  AeroCube-7
             Orbital Debris Assessment Report (ODAR)
                       Report Version: 1.3, 14 March 2013


    Prepared for NASA in compliance with NPR 8715.6A by The Aerospace Corporation.

                    Software used in this analysis: NASA DAS v2.0.2



 Revision       Date            Pages            Description                 Author
   1.0       10 Sep 2013   14 + appendices       First version,           J. Gangestad,
                                              requires signatures     Astrodynamics Dept.
   1.1       12 Sep 2013   14 + appendices     Signatures added,          J. Gangestad,
                                               minor corrections      Astrodynamics Dept.
   1.2       14 Feb 2014   15 + appendices     Update for CDR             J. Gangestad,
                                                                      Astrodynamics Dept.
   1.3      14 Mar 2014    15 + appendices   Minor corrections            J. Gangestad,
                                                 from CDR             Astrodynamics Dept.
   2.0       1 Nov 2014    17 + appendices   Updating for public           D. Hinkley
                                                   release            PICOSAT Program
   3.0       1 Sept 2014   16 + appendices      Updated for                D. Hinkley
                                              Formosat5 flight        PICOSAT Program
   3.1       21 Jan 2016   17 + appendices    Replaced ullage              D. Hinkley
                                                 references           PICOSAT Program




                                     Page 1 of 17


AeroCube-7 ODAR                                                       The Aerospace Corporation




                     VERSION APPROVAL and FINAL APPROVAL*:




          The Aerospace Corporation




          Dr. Siegfried Janson
          AeroCube-7
          Principal Investigator
          The Aerospace Corporation




          Dr. Richard Welle
          AeroCube-7
          Program Manager
          The Aerospace Corporation




          Dr. James Nokes
          Principal Director
          Space Materials Laboratory
          The Aerospace Corporation


* Approval signatures indicate acceptance of the ODAR-defined risk.

** Signatures required only for Final ODAR




                                        Page 2 of 17


AeroCube-7 ODAR                                                                                    The Aerospace Corporation




Self-Assessment of Requirements per NASA-STD 8719.14A
                                                                                                Compliance
Requirement                                                                                                  Comments
                                                                                                Assessment
         All debris released during the deployment, operation, and disposal phases shall                     AeroCube-7 will
4.3-1a   be limited to a maximum orbital lifetime of 25 years from date of release.              Compliant   release no debris.
4.3-     The total object-time product shall be no larger than 100 object-years per                          AeroCube-7 will
         mission.                                                                               Compliant    release no debris.
1b
         For missions leaving debris in orbits with the potential of traversing GEO,                         AeroCube-7 will
         released debris with diameters of 5 cm or greater shall be left in orbits which
4.3-2    will ensure that within 25 years after release the apogee will no longer exceed        Compliant    not operate in or
         GEO-200 km.                                                                                         near GEO.
         For each spacecraft a employed for a mission, the program or project shall
4.4-1    demonstrate…that the integrated probability of explosion for all credible failure      Compliant
         modes of each spacecraft is less than 0.001.
         Design of all spacecraft shall include the ability and a plan to deplete all onboard
         sources of stored energy and disconnect all energy generation sources when they
4.4-2    are no longer required for mission operations or post-mission disposal or control      Compliant
         to a level which cannot cause an explosion or deflagration large enough to
         release orbital debris or break up the spacecraft.
         Planned explosions or intentional collisions shall: a) be conducted at an altitude                  AeroCube-7 has no
         such that for orbital debris fragments larger than 10 cm the object-time product                    planned explosions
4.4-3    does not exceed 100 object-years, and b) not generate debris larger than 1 mm          Compliant    or intentional
         that remains in Earth orbit longer than one year.                                                   collisions.
                                                                                                             AeroCube-7 has no
         Immediately before a planned explosion or intentional collision, the probability
                                                                                                             planned explosions
4.4-4    of debris, orbital or ballistic, larger than 1 mm colliding with any operating         Compliant    or intentional
         spacecraft within 24 hours of the breakup shall be verified to not exceed 10-6.
                                                                                                             collisions.
         For each spacecraft in or passing through LEO, the program shall demonstrate
4.5-1    that, during the orbital lifetime of each spacecraft, the probability of accidental    Compliant
         collision with space objects larger than 10 cm in diameter is less an 0.001.
         For each spacecraft, the program shall demonstrate that, during the mission of
         the spacecraft, the probability of accidental collision with orbital debris and
4.5-2    meteoroids sufficient to prevent compliance with the applicable post-mission           Compliant
         disposal requirements is less than 0.01.
         A spacecraft with a perigee altitude below 2000 km shall be disposed of by one
         of the following three methods: a) leave the space structure in an orbit in which                   AeroCube-7 will
         natural forces will lead to atmospheric reentry within 25 years, b) maneuver the
4.6-1    space structure into a controlled de-orbit trajectory, c) maneuver the space           Compliant    use natural orbit
         structure into an orbit with perigee altitude above 2000 km and apogee less than                    decay.
         GEO-500 km.
                                                                                                             AeroCube-7 will
         A spacecraft or orbital stage in an orbit near GEO shall be maneuvered at EOM
4.6-2    to a disposal orbit above GEO.                                                         Compliant    not operate in or
                                                                                                             near GEO.
         For space structures between LEO and GEO, a spacecraft shall be left in an orbit                    AeroCube-7 will
         with a perigee greater than 2000 km above the Earth’s surface and apogee less
4.6-3    than 500 km below GEO, and a spacecraft shall not use nearly circular disposal         Compliant    not operate in or
         orbits near regions of high-value operational space structures.                                     near MEO.
         NASA space programs shall ensure that all post-mission disposal operations to
4.6-4    meet the above requirements are designed for a probability of success of no less       Compliant
         than 0.90 at EOM.
         For uncontrolled reentry, the risk of human casualty from surviving debris shall
4.7-1    not exceed 0.0001.                                                                     Compliant
         Intact and remnants of severed tether systems in Earth orbit shall meet the
                                                                                                             AeroCube-7 has no
4.8-1    requirements limiting the generation of orbital debris from on-orbit collisions        Compliant    tether system.
         and the requirements governing post-mission disposal.




                                                            Page 3 of 17


AeroCube-7 ODAR                                                   The Aerospace Corporation


NOTE: When manifested for flight, AeroCube-7 will fly as a secondary payload. Compliance with
requirements levied by NASA-STD 8719.14A on the launch vehicle will be the responsibility of
the primary payload and/or launch provider.




                                        Page 4 of 17


AeroCube-7 ODAR                                                    The Aerospace Corporation


Section 1: Program Management and Mission Overview
Mission Directorate: Space Technology Mission Directorate

Program Executive: Andrew Petro

Principal Investigator: Siegfried Janson, The Aerospace Corporation

Program Manager: Richard Welle, The Aerospace Corporation

Foreign government or space agency participation: none

Nominal Schedule of Mission Design and Development:


                      Event                                     Date
                      Project initiation                     1 Oct 2012
                      System Requirements Review (SRR)       4 Mar 2013
                      Preliminary Design Review (PDR)       19 Sep 2013
                      Critical Design Review (CDR)          13 Mar 2014
                      System integration begins             1 Sept 2015
                      Test Readiness Review (TRR)           1 Nov 2015
                      System integration complete           15 Dec 2015
                      Flight Readiness Review (FRR)         15 Dec 2015
                      Delivery                              15 Jan 2016
                      Target launch date                     1 Mar 2016



Brief Description of the Mission:

The AeroCube-7 is an optical communications and sensor demonstration (OCSD) mission that
will address two cross-cutting capabilities of interest to NASA’s Small Spacecraft Technology
Program (SSTP): demonstration of small-spacecraft proximity operations and high-speed optical
transmission of data.

AeroCube-7 has three major mission requirements: first, it will demonstrate an optical downlink
of 20-Mbytes over 60-seconds with a bit error rate (BER) of 10-4 or better to a 30-cm diameter
telescope from low Earth orbit (LEO). Second, it will demonstrate angular tracking of an
AeroCube within 50-meter range using an inexpensive optical mouse sensor, and third,
demonstrate angular, range, and range rate tracking of an AeroCube using a commercial, off-the-
shelf (COTS) lidar sensor. Stretch goals for this mission include demonstration of a 50-Mbps
optical downlink, and demonstration of a collision-avoidance maneuver using variable
aerodynamic drag.




                                         Page 5 of 17


AeroCube-7 ODAR                                                         The Aerospace Corporation


The flight demonstration will consist of two AeroCube-7s that are ejected from a CubeSat
deployer. Each satellite will have an optical communications system rigidly attached to the
spacecraft structure to transmit data to the ground, an optical flow sensor, and a lidar range sensor.
Technical analyses of the first mission requirement yielded a minimum full-width half-maximum
(FWHM) angular beam width for the downlink laser of 1.4 deg using a 14-W downlink laser at
1065-nm wavelength to a 30-cm diameter receive telescope at 900-km range. This downlink laser
at 10 W peak output power has been demonstrated in a laboratory breadboard and the receive
telescope already exists at Mt. Wilson, California. Required spacecraft attitude control accuracy
is half the FWHM angular beam width of 0.35 deg. Figure 1 illustrates one of these AeroCubes
sending optical data to the ground.

To meet mission requirements 2 and 3, both spacecraft have to be brought together within 50-
meters. This will be accomplished using a combination of coordinated variable atmospheric drag
and propulsion. Variable drag will be used to control orbit altitude and spacecraft phasing while
the spacecraft are greater than 1-kilometer apart, followed by a combination of variable drag and
propulsion for proximity operations.




          Figure 1. The AeroCube-7 spacecraft with optical downlink beam,
                           assorted sensors, and antenna.

Identification of the anticipated launch vehicle and launch site: AeroCube-7 will fly as a
secondary payload on a rideshare mission. AeroCube-7 is currently slated to occupy a P-POD on
the upcoming FORMOSAT-5 mission launching in early 2015. This launch will deliver
AeroCube-7 to an approximately 420 x 720 km altitude orbit at an inclination of 98 deg.




                                            Page 6 of 17


AeroCube-7 ODAR                                                       The Aerospace Corporation


Identification of the proposed launch date and mission duration: The AeroCube-7 mission
anticipates a launch as a secondary payload in early 2016. The mission duration is nominally 180
days.

Description of the launch and deployment profile: As a secondary payload, the AeroCube-7
spacecraft will be deployed from the launch vehicle to minimize risk to the primary payload and
upper-stage space structures. Depending on the launch provider, deployment may occur before or
after deployment of the primary payload. Typically, after deploying the primary payload, the upper
stage performs a small burn to alter the orbit (eliminating the risk of collision with the primary)
before releasing any secondary payloads. The AeroCube-7 mission has requested rideshare that
will deliver the spacecraft to an average orbit altitude of 450-550 km with an inclination greater
than 35 deg.

Reason for selection of operational orbit: The proximity-operations objective of AeroCube-7
relies on differential drag to achieve large-scale in-track stationkeeping and reconfiguration.
Below 450 km altitude, the orbit lifetime in the maximum-drag attitude is too short to guarantee
180 days of operations. Above 550 km, atmospheric drag is too weak to provide effective
maneuvering capability. The inclination is requested above 35 deg to ensure that the spacecraft
pass over The Aerospace Corporation’s ground stations in the continental United States.

Identification of any interaction or potential physical interference with other operational
spacecraft: The AeroCube-7 mission’s optical-communication and proximity-operations
objectives require the in-space operation of a laser. All events planned with the AeroCube-7 laser
system will be cleared with the United States Air Force Laser Clearinghouse before operation to
ensure no undesirable illumination of other operational spacecraft. The mission’s proximity-
operations objective requires close-range approaches between the two AeroCube-7 spacecraft. The
risk of physical interference between the AeroCube-7 spacecraft is discussed in Section 5 of this
ODAR. There is no anticipated risk to any other operational spacecraft.




                                           Page 7 of 17


AeroCube-7 ODAR                                                        The Aerospace Corporation


Section 2: Spacecraft Description
Physical Description: The AeroCube-7 mission consists of a pair of one-and-a-half unit (1.5U)
CubeSats with dimensions 10 x 10 x 15 cm. Each vehicle has two wings that are deployed on orbit
with dimensions of 10 x 15 cm. The wing
plane is parallel to the bus diagonal, as
depicted in Figure 1. Each satellite contains
multiple Sun sensors and Earth sensors, a
star tracker, RF communications antenna,
GPS receiver, optical-beacon detector,
fisheye camera, and narrow-field camera.
No components of the spacecraft except the
wings extend beyond the dimensions of the
1.5U bus.

Total spacecraft mass at launch: ~2.3 kg

Dry mass of spacecraft at launch: ~2.3 kg



                                                Figure 2. Schematic of the AeroCube-7 warm-gas
                                                               propulsion system.


Description of all propulsion systems: The AeroCube-7 spacecraft will carry a warm-gas
propulsion system utilizing water as a propellant. This propulsion system is a variant of a cold-gas
system flown by The Aerospace Corporation on the MEPSI picosatellite, which was deployed by
The Space Shuttle on STS-116. The propulsion unit is made of plastic, contains 18 grams of water
and presents no explosion hazard.

The AeroCube-7 warm-gas propulsion system uses water as a propellant. This propulsion system
provides approximately 2 mN of thrust at an operating temperature of 40 deg C with a specific
impulse of 100 s. The propellant tank has a volume of 27 cc and holds 18g (18 cc) of water that
will yield approximately 10 m/s of total velocity change. This system meets CubeSat specifications
for on-board propulsion systems, namely it is non-toxic, non-flammable, and operates at less than
1.2 atm of pressure. A schematic of the AeroCube-7 propulsion system appears in Figure 2.

Identification of all fluids planned to be on board: The AeroCube-7 warm-gas propulsion
system uses water as a propellant. The water is stored on board in liquid form at a pressure of
approximately 0.1 atm. The total mass of water carried by each AeroCube-7 is 18 grams.

Description of all active and/or passive attitude control systems with an indication of the
normal attitude of the spacecraft with respect to the velocity vector: Each AeroCube-7


                                           Page 8 of 17


AeroCube-7 ODAR                                                         The Aerospace Corporation


spacecraft has 3-axis attitude control via three magnetic field coils and three “pico” reaction
wheels. The rectangular magnetic coils have 125 turns of 32-gauge copper wire and generate a
maximum torque of ~5-mN-m at 0.3 Gauss ambient field at 1.1-W. These are area-modified
versions of the coils on AeroCube-5. The pico reaction wheels have flight heritage on three
AeroCube-4 and two AeroCube-5 spacecraft. Attitude sensors include eight infrared thermometer
arrays on various spacecraft surfaces, two-axis sun sensors on various spacecraft surfaces, a 3-axis
magnetometer in the main body, a 3-axis magnetometer on a deployed wing, and two or more
experimental star trackers. A high-accuracy 3-axis rate gyro will be used to provide an inertial
attitude reference when 0.7 deg or better pointing accuracy is required and the sun and Earth are
not simultaneously visible by an appropriate sensor, and a medium-resolution 3-axis rate gyro and
3-axis magnetometer will serve as a backup.

Analyses have shown that the maximum separation between both spacecraft, one month after
ejection, could be as high as 1500-km, and a worst-case 3-cm/s separation velocity in the in-flight
or anti-flight directions at ejection into a 500-km altitude circular orbit will generate a 240-km
range between spacecraft after one month. Therefore, active attitude control will be necessary to
ensure control of the in-track configuration of the two AeroCube-7 vehicles. Tumbling behavior
is insufficient to meet all mission requirements.




    Figure 3. Orientation of AeroCube-OCSD in low- and high-drag attitude modes.


When both spacecraft are in a desired relative configuration, the nominal attitude of both spacecraft
will be a “low-drag” mode, where the intermediate cross-section of both spacecraft is aligned with


                                           Page 9 of 17


AeroCube-7 ODAR                                                         The Aerospace Corporation


the velocity vector, as shown in Figure 3. By having both spacecraft hold in low-drag mode, the
differential drag will be nearly zero, thereby maintaining the desired configuration, and the
absolute drag will be the lowest possible for the vehicles, minimizing the rate of orbital decay.

During periods of constellation reconfiguration, differential drag (and subsequent in-track relative
motion) requires one AeroCube-7 vehicle to be in low-drag mode while the other is in “high-drag”
mode, where the largest cross-section of the spacecraft is aligned with the velocity vector, as shown
in Figure 3. High-drag mode may be maintained for several days to induce the desired in-track
drift before returning to the nominal low-drag mode.

Description of any range safety or other pyrotechnic devices: AeroCube-7 has no pyrotechnic
devices.

Description of the electrical generation and storage system: Power for AeroCube-7 is generated
by solar cells mounted on four faces of the spacecraft bus and on the two extended wings. These
cells are capable of producing up to 16 W of power. Solar ernergy is stored on-board by the bus
lithium-ion bus batteries with 18 W-hr capacity. A second battery that is used to control the on-
board laser also consists of two cells with a total energy storage capacity of 12 W-hr. Specific
details of the batteries’ manufacture appear in Section 4.

Identification of any other sources of stored energy: There no other sources of stored energy on
AeroCube-7.

Identification of any radioactive materials on board: AeroCube-7 carries no radioactive
materials.




                                           Page 10 of 17


AeroCube-7 ODAR                                                         The Aerospace Corporation


Section 3: Assessment of Spacecraft Debris Released during Normal
Operations
Identification of any object (>1 mm) expected to be released from the spacecraft any time
after launch: AeroCube-7 will release no objects into space during normal operations.

Rationale/necessity for release of each object: N/A

Time of release of each object, relative to launch time: N/A

Release velocity of each object with respect to spacecraft: N/A

Expected orbital parameters (apogee, perigee, inclination) of each object after release: N/A

Calculated orbital lifetime of each object, including time spent in LEO: N/A

Assessment of spacecraft compliance with Requirements 4.3-1 and 4.3-2:

Requirement 4.3-1a: COMPLIANT

Requirement 4.3-1b: COMPLIANT

Requirement 4.3-2: COMPLIANT



Section 4: Assessment of Spacecraft Intentional Breakups and
Potential for Explosion
Identification of all potential causes of spacecraft breakup during deployment and mission
operations: There is no credible scenario that would result in spacecraft breakup during normal
deployment and operations.

Summary of failure modes and effects analyses of all credible failure modes which may lead
to an accidental explosion:

Battery risk: A possible malfunction of the lithium ion or lithium polymer batteries or of the control
circuit has been identified as a potential, but low probability, cause of accidental breakup or
explosion. Natural degradation of the solar cells and batteries will occur over the post-mission
period and poses an increased chance of undesired battery-energy release. The battery capacity for
storage will degrade over time, possibly leading to changes in the acceptable charge rate for the
cells. Individual cells may also change properties at different rates due to time degradation and
temperature changes. The control circuit may also malfunction as a result of exposure over long
periods of time. The cell pressure relief vents could be blocked by small contaminants. Any of



                                           Page 11 of 17


AeroCube-7 ODAR                                                          The Aerospace Corporation


these individual or combined effects may theoretically cause an electro-chemical reaction that
results in rapid energy release in the form of combustion.

Notwithstanding these potential sources of energy release, AeroCube-7 still meets Requirement
4.4-2 as the on-board batteries cannot “cause an explosion or deflagration large enough to release
orbital debris or break up the spacecraft.” The batteries used on AeroCube-7 are certified by
Underwriters Laboratories (UL). In general, these batteries are similar in size and power to cell-
phone batteries.

                       Model Number                           Number
  CubeSat Name                             Manufacturer                   Energy Stored per Cell
                        (UL Listing)                          of Cells
    AeroCube-7           ICR18650H             Molicel           2                 <9 W-hr
    AeroCube-7          IBR18650BC             Molicel           2                 <6 W-hr


The batteries are all consumer-oriented devices. The batteries have been recognized as UL tested
and approved. UL recognition has been determined through the UL Online Certifications
Directory, which clearly shows that these cell batteries have undergone and passed UL Standards.
Furthermore, safety devices incorporated in these batteries include pressure release valves, over-
current charge protection, and over-current discharge protection.

The fact that the AeroCube-7 batteries are UL recognized indicates that they have passed the UL
standard testing procedures that characterize their explosive potential. Of particular concern to
NASA is UL Standard 1642, which specifically deals with the testing of lithium batteries. Section
20 Projectile Test of UL 1642 subjects the test battery to heat by flame while within an aluminum-
and steel-wire-mesh octagonal box, “[where the test battery] shall remain on the screen until it
explodes or the cell or battery has ignited and burned out” (UL 1642 20.5). To pass the test, “no
part of an exploding cell or battery shall penetrate the wire screen such that some or all of the cell
or battery protrudes through the screen” (UL 1642 20.1).

It is reasonable to expect the batteries on AeroCube-7 to experience similar conditions during their
orbital life span. While the sources of failure would not be external heat on orbit, analysis of the
expected mission thermal environment shows that given the low power dissipation for CubeSats,
the batteries will be exposed to a maximum temperature well below their 212 deg F safe operation
limit. Continual charging with 2 to 6 W average power from the solar panels over an orbital life
span greater than 12 years may expose the batteries to overcharging, which could cause similar
heat to be generated internally. Through the UL recognition and testing, it has been shown that
these batteries do not cause an explosion that would cause a fragmentation of the spacecraft.

In addition to the aforementioned certification of the AeroCube-7 batteries against explosion, ten
potential failure modes for lithium batteries and their applicability or mitigation in AeroCube-7
are addressed in the following table:




                                           Page 12 of 17


AeroCube-7 ODAR                                                       The Aerospace Corporation




    Failure Mode                    Applicability or Mitigation
                                    The AeroCube-7 body and internal design prevents
1   Internal short circuit          deformation or crushing of the batteries that could lead to
                                    internal short circuit.
    Internal thermal rise due to
2                                   See Failure Mode #4.
    high load discharge rate
                                    The battery cells on AeroCube-7 have charge interrupt
    Overcharging and excessive      devices that activate during cell internal pressure buildup
3
    charge rate                     (due to cell internal chemical that forms a gas) that occurs
                                    during overcharging conditions.
                                    The bus batteries have an internal positive temperature
                                    coefficient (PTC) device that acts as a resettable fuse during
                                    external short circuit that limits the cell output current
    Excessive discharge rate or
                                    during such an event. The laser (i.e., payload) batteries are
4   short circuit due to external
                                    of mixed-spinel chemistry and do not have such an internal
    device failure
                                    device due to their high-rate capability; they have been
                                    tested in the lab to verify no cell rupture, venting, fire, or
                                    explosion occurs during external short circuit conditions.
                                    Vents have access through the structure that holds them and
5   Inoperable vents                into the larger satellite volume. Venting will not be
                                    inhibited by physical obstructions.
                                    Satellite body and internal design prevent loads on battery
6   Crushing
                                    cases.
    Low level current leakage or
    short circuit through battery
7   pack case or due to             Satellites are stored in a controlled environment.
    moisture-based degradation
    of insulators
                                    Thermal sensors on the batteries provide telemetry on
                                    battery temperature. There is no cutoff for overheating
    Excess temperatures due to
                                    batteries except whatever is inherent in the cell itself.
8   orbital environment and
                                    However, as noted earlier in this section of the ODAR, the
    high discharge combined
                                    batteries on AeroCube-7 are UL-certified as non-explosive
                                    in over-heating scenarios.
                                    A 2.7 V discharge cutoff threshold circuit in AeroCube-7
    Polarity reversal due to
9                                   has been verified in acceptance tests for the electric power
    over-discharge
                                    system.
   Excess battery temperatures
   due to post-mission orbital      The circuit that charges the batteries cannot exceed 4.1 V
10
   environment and constant         and therefore will never overcharge the batteries.
   overcharging




                                        Page 13 of 17


AeroCube-7 ODAR                                                         The Aerospace Corporation


Through a combination of UL certification, compliance with AFSPCMAN 91-710 V3
requirements, and an understanding of the general behavior of the failure modes associated with
these types of batteries, it is possible to conclude that the batteries meet Requirement 4.4-2.

Propulsion-system risk: The warm-gas propulsion system aboard AeroCube-7 presents no
explosion risk. However, the water in the tank could freeze and rupture the tank. To mitigate this
risk, the propellant tank is underfilled (27 cc tank volume filled with 18 cc of water) so that in the
event of freezing, the low coefficient of expansion of the propellant (water) ensures that there is
ample volume for the ice to occupy. In the case of high temperature, the pressure vessel in the
propulsion unit is designed to withstand the water-vapor pressure at anticipated temperature
extremes; furthermore, the design incorporates a pressure relief valve and pressure sensor on the
unit. Pressurized thermal tests will occur in a location where an explosion will not cause damage
or injury.

Detailed plan for any designed breakup, including explosions and intentional collisions:
AeroCube-7 has no plans for intentional breakups, explosions, or collisions.

List of components which are passivated at EOM: Before EOM, AeroCube-7 will deplete any
remaining propellants from its warm-gas propulsion system. However, as described above, failure
to deplete propellant does not risk explosion or debris-producing events. No other systems on
AeroCube-7 will be passivated at EOM.

Rationale for all items which are required to be passivated, but cannot due to their design:
As described above, the batteries do not present a debris-generation hazard per Requirement 4.4-
2, and in the interest of not increasing the complexity of the AeroCube-7 power system, it was
decided not to passivate the batteries at EOM.

Assessment of spacecraft compliance with Requirements 4.4-1 through 4.4-4:

Requirement 4.4-1: COMPLIANT

Requirement 4.4-2: COMPLIANT

Requirement 4.4-3: COMPLIANT

Requirement 4.4-4: COMPLIANT


Section 5: Assessment of Spacecraft Potential for On-Orbit Collisions
Collision probabilities have been calculated using DAS v2.0.2 with the assumptions: 420 x 720
km altitude, 98 deg inclination, 2.3 kg mass (initial and final), and 0.008 m2/kg area-to-mass ratio
(the maximum drag configuration).




                                           Page 14 of 17


AeroCube-7 ODAR                                                         The Aerospace Corporation


Calculation of spacecraft probability of collision with space objects larger than 10 cm in
diameter during the orbital lifetime of the spacecraft: Probability = 0.00000, per DAS v2.0.2

Calculation of spacecraft probability of collision with space objects, including orbital debris
and meteoroids, of sufficient size to prevent post-mission disposal: Because the mission has
selected natural de-orbit (see Section 6) for disposal and no systems will be passivated at EOM
(see Section 4), small debris do not pose a threat to prevent post-mission disposal.

In addition to the collision danger posed by other vehicles, the AeroCube-7 mission includes a
proximity operations phase where both spacecraft will approach each other, via differential drag
and on-board propulsion, within 100 meters to perform imaging and lidar experiments. This
rendezvous and proximity operations (RPO) process includes collision risk, and the current RPO
CONOPS has taken several steps to mitigate this risk. A complete description of the preliminary
RPO CONOPS is attached to this ODAR as an appendix and describes the step-by-step plan for
RPO. In particular, the CONOPS has been designed to minimize risk to both AeroCube-7 vehicles
and to build maximum confidence via incremental testing of maneuver schemes. In particular:

A “dress rehearsal” of all maneuvers will be performed at a staging point—at a safe distance from
the other AeroCube—to characterize control authority.

All maneuvers are small (~10 mm/s) and performance will be verified via high-fidelity orbit
determination before another is commanded. Furthermore, these maneuvers are small enough so
that, even if they were erroneously performed in the most deleterious direction possible, the
subsequent motion of the spacecraft would not endanger the other.

An out-of-plane component of the relative motion between the AeroCubes is always maintained,
thereby ensuring that the “chaser” AeroCube never crosses the path of the target. That is, the chaser
vehicle “corkscrews” around the line of motion of the target, preventing collision.

During RPO, the relative velocity between the two AeroCubes does not exceed 1 m/s (2 mph). At
this speed, a collision would not cause a catastrophic breakup of either vehicle or create debris.

Examples of the planned maneuvers, including the “corkscrew” RPO, and a discussion of collision
risk mitigation appear in the attached appendix.

Assessment of spacecraft compliance with Requirements 4.5-1 and 4.5-2:

Requirement 4.5-1: COMPLIANT

Requirement 4.5-2: COMPLIANT

Section 6: Assessment of Spacecraft Postmission Disposal Plans and
Procedures


                                           Page 15 of 17


AeroCube-7 ODAR                                                       The Aerospace Corporation


Description of spacecraft disposal option selected: The AeroCube-7 mission has selected
atmospheric reentry for disposal. The vehicle is a 10 x 10 x 15 cm bus with two extended wings
of dimension 10 x 15 cm aligned with the bus’s diagonal (see Figure 3). Each vehicle’s mass is
approximately 2.3 kg. The longest possible orbital lifetime occurs if the vehicle were permanently
aligned with the smallest face pointing in the direction of motion, with a cross-sectional area of
100 cm2. Although in practice after EOM the vehicle will tumble with a higher “average” cross-
sectional area, the analysis in DAS assumed the worst-case low-drag configuration for lifetime.
DAS evaluates a lifetime of 8.81 yr, using the orbit assumptions listed at the beginning of Section
5 (except for using a lower area-to-mass ratio). This lifetime is compliant with ODAR
requirements.

Identification of all systems or components required to accomplish any post-mission disposal
operation, including passivation and maneuvering: As discussed in Section 4, no disposal or
passivation is planned for AeroCube-7. Natural orbit decay is sufficient to terminate the mission.

Plan for any spacecraft maneuvers required to accomplish post-mission disposal: None

Calculation of area-to-mass ratio after post-mission disposal, if the controlled reentry option
is not selected: N/A

Preliminary plan for spacecraft controlled reentry: N/A

Assessment of compliance with Requirements 4.6-1 through 4.6-4:

Requirement 4.6-1: COMPLIANT

Requirement 4.6-2: COMPLIANT

Requirement 4.6-3: COMPLIANT

Requirement 4.6-4: COMPLIANT

Section 7: Assessment of Spacecraft Reentry Hazards
Detailed description of spacecraft components by size, mass, material, shape, and original
location on the space vehicle, if the atmospheric reentry option is selected: The AeroCube-7
vehicles are primarily constructed of aluminum and PCB electronic board material. The only
components with a higher density or resistance to melting are stainless steel screws, ceramic path
antennas, and three small stainless steel reaction wheels. The spacecraft components used in the
DAS 2.0.2 analysis are shown in Table 1. The DAS analysis shows these materials pose no risk
per the ODAR requirement.




                                          Page 16 of 17


AeroCube-7 ODAR                                                                                 The Aerospace Corporation

                        Table 1. Spacecraft Components used for DAS 2.0.2 Analysis

                                  No. Used                                                                    Mass ea.
 Description          Shape                       Material           Dia or Width (m) Length (m) Height (m)            Area/Mass   KE Mass Limit (g
                                (Per Satellite)                                                               (grams)
 Laser Assembly        Plate          1           Aluminum/various        0.102         0.103      0.019        498      0.0096            130.1
 Body with no wings    Box            1           Aluminum                0.100         0.150      0.100        1000     0.0133            102.4
 Camera Lens           Cylinder       1           Aluminum/Glass          0.032         0.039        -          80       0.0122             41.0
 Reaction wheel        Cylinder       3           Stainless               0.012         0.009        -          7        0.0154             12.2
 Battery               Cylinder       4           Stainless               0.018         0.065        -          48       0.0147             40.3
 STIM                  Box            1           Aluminum                0.039         0.045      0.021        52       0.0228             30.5
 Lid Assembly          Plate          2           Aluminum                0.102         0.108      0.010        187      0.0234            133.6
 Wing Assembly         Plate          2           Aluminum                0.079         0.150      0.025        55       0.1064            145.2


Summary of objects expected to survive an uncontrolled reentry: The higher-risk materials
mentioned above have flown or will fly on several AeroCube missions, including AeroCube-4,
AeroCube-5, and AeroCube-6. A DAS 2.0.2 analysis shows these materials pose no risk per the
ODAR requirement.

Calculation of probability of human casualty for the expected year of uncontrolled reentry
and the spacecraft orbital inclination: Zero

Assessment of spacecraft compliance with Requirement 4.7-1:

Requirement 4.7-1: COMPLIANT

Section 8: Assessment for Tether Missions
The AeroCube-7 mission has no tether. All requirements are COMPLIANT.

Sections 9–14: Assessment of Launch Vehicle Debris
AeroCube-7 will fly as a secondary payload. Assessment of launch-vehicle debris is the
responsibility of the primary payload. These sections are N/A for AeroCube-7.




                                                        Page 17 of 17



Document Created: 2016-01-27 11:29:48
Document Modified: 2016-01-27 11:29:48

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